DOE O 5840.20 Chg 1, Personnel Selection, Qualification, Training, and Staffing Requirements at DOE Reactor and Non-Reactor Nuclear Facilities
Functional areas: Personnel, Training, Non-Reactor Nuclear Facilities
To establish the selection, qualification, training, and staffing requirements for personnel involved in the operation, maintenance, and technical support of Department of Energy-owned (DOE-owned) Category A and B reactors and non-reactor nuclear facilities to assure that: (a) Qualification programs are developed and implemented in an effective and reliable manner consistent with the hazard involved and the risk associated with the operation; (b) Qualification programs promote an awareness of the risks involved and a level of proficiency consistent with assigned tasks; and (c) All persons are qualified to carry out their assigned responsibilities.
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Section 1
US. Department of Energy | PAGE CHANGE
Washington, D.C.
DOE 5480.20 Chg 1
6-19-91
SuBJECT: PERSONNEL SELECTION, QUALIFICATION, TRAINING, AND STAFFING
REQUIREMENTS AT DOE REACTOR AND NON-REACTOR NUCLEAR FACILITIES
1. PURPOSE. To transmit revised pages to DOE 5480.20, PERSONNEL SELECTION,
QUALIFICATION, TRAINING, AND STAFFING REQUIREMENTS AT DOE REACTOR AND
NON-REACTOR NUCLEAR FACILITIES, of 2-20-91.
2. EXPLANATION OF CHANGE. Paragraph 10a is being revised to change the required
due date of the Training Implementation Matrix from 6 months after the
issuance of the Order to November 8, 1991. This change is necessary to
allow sufficient time for preparation and submittal of the Training
Implementation Matrix.
3. FILING INSTRUCTIONS.
a. Remove Page Dated Insert Page . Dated
9 and 10 2-20-91 9 2-20-91
10 6-19-91
b. After filing the attached pages, this transmittal may be discarded.
BY ORDER OF THE SECRETARY CF ENERGY:
JOHN J. NETTLES, JR.
/ Director of Administration
and Human Resource Management
DISTRIBUTION: INITIATED BY:
All Departmental Elements Assistant Secretary for
Nuclear Energy
DOE 5480.20 9
2-20-91
f. Director, Naval Nuclear Propulsion Program. Executive Order 12344,
statutorily prescribed by PL 98-525 (42 USC 7158 note) establishes the
responsibilities and authority of the Director, Naval Nuclear Propulsion
Program (who is also the Deputy Assistant Secretary for Naval Reactors
within the Department) over all facilities and activities which comprise
the Program, a joint Navy-DOE organization. These executive and
legislative actions establish the responsibilities of the Director as
including "... training, including training conducted at the naval
prototype reactors of the Department of Energy, and assistance and
concurrence in the selection, training, qualification, and assignment of
personne] reporting to the Director and of personnel who supervise,
operate, or maintain naval nuclear propulsion plants...." In view of these
responsibilities, the provisions of this Order do not apply to the Naval
Nuclear Propulsion Program. .
g. Director, Office of Recruitment, Technical Training and Professional Staff
Development shail establish and implement a training program for DOE
personnel, consistent with the training needs identified for this order by
PSOs and Heads of Field Organizations.
PROGRAM REQUIREMENTS. DOE objectives are to ensure the development and
implementation of contractor-administered training programs that provide
consistent and effective training for personnel at DOE reactor and non-reactor
nuclear facilities. Performance-based training (PBT) methodology has proven to
be effective, is required for selected facilities by DOF 5480.18, and is
recommended by DOE for the design and development of training programs at all
DOE reactor and non-reactor nuclear facilities. In addition to training
resulting from PBT methodology, this Order contains minimum prescriptive
requirements that must be included in qualification programs. The requirements
contained in this Order are based on DOE, NRC, and related industry standards,
and are applicable to al] DOE nuclear facilities.
a. General Requirements. Chapter I contains requirements that apply to the
selection, training, and qualification of personne] at all DOE reactor and
non-reactor nuclear facilities. These requirements have broad
applicability and provide the foundation for training and qualification of
personnel at DOE nuclear facilities;
Section 2
b. Requirements for Category A Reactor Personnel. Chapter II contains
requirements for staffing, selection, training, and qualification of
personnel at DOE Category A production, test, and research reactors;
c. Requirements for Category B Reactor Personnel. Chapter III contains
requirements for staffing, selection, training, and qualification of
personnel at DOE Category B reactors; and
10 DOE 5480.20 Chg 1
6-19-91
d. Requirements for Non-Reactor Nuclear Facility Personnel. Chapter IV
contains requirements for staffing, selection, training, and
qualification of personne} at DOE non-reactor nuclear facilities.
10. IMPLEMENTATION SCHEDULE. The requirements of this Order shall be
implemented in accordance with the following:
_a. A Training Implementation Matrix shall be submitted to the cognizant
field organization by November 8, 1991. The Training Implementation
Matrix shall contain a schedule for implementing the requirements of
this Order. The matrix should be based on the status of existing
compliance and shall include the time-frame for incremental
implementation and full implementation of the requirements;
b. From the issue date of this Order until the Training Implementation
Matrix is approved, all DOE reactor and non-reactor nuclear facilities
shall continue to comply with the requirements contained in DOE 5480.5
and DOE 5480.6, as appropriate to the facility;
c. Upon approval of the Training Implementation Matrix, personnel
subsequently appointed to functional positions shall meet the education
and experience requirements of this Order; and _
d. For facilities for which DOE 5480.18 is applicable, implementation of
the training program content requirements of this Order may, for
positions requiring accreditation, coincide with the implementation of
DOE 5480.18.
BY ORDER OF THE SECRETARY OF ENERGY:
JOHN J. NETTLES, JR.
Director of Administration
and Human Resource Management
Vertical line denotes change.
oo,
“US. Department of Energy | ORDER
Washington, D.C. DOE 5480.20
* 2-20-91
SUBJECT: PERSONNEL SELECTION, QUALIFICATION, TRAINING, AND STAFFING
REQUIREMENTS AT DOE REACTOR AND NON-REACTOR NUCLEAR FACILITIES
1. PURPOSE. To establish the selection, qualification, training, and staffing
requirements for personnel involved in the operation, maintenance, and
technical support of Department of Energy-owned (DOE-owned) Category A and B
reactors and non-reactor nuclear facilities to assure that:
a. Qualification programs are developed and implemented in an effective and
reliable manner consistent with the hazard involved and the risk
associated with the operation;
b. Qualification programs promote an awareness of the risks involved and a
level of proficiency consistent with assigned tasks; and
c. All persons are qualified te carry out their assigned responsibilities.
2. CANCELLATION. Paragraph 10, "Personnel Selection and Training,” of DOE
5480.5, SAFETY OF NUCLEAR FACILITIES, of 9-23-86, and Paragraph 8e, "Reactor
. Personnel Training and Qualification Program," of DOE 5480.6, SAFETY OF
} DEPARTMENT OF ENERGY-OWNED REACTORS, of 9-23-86.
3. SCOPE. The provisions of this Order apply to all Departmental Elements and
contractors performing work for the Department as provided by Jaw and/or
contract and as implemented by the appropriate contracting officer.
4. REFERENCES.
a. DOE 1324.2A, RECORDS DISPOSITION, of 9-13-88, which contains procedures
for the retention and disposition of records.
Section 3
b. DOE 5480.5, SAFETY OF NUCLEAR FACILITIES, of 9-23-86, which establishes
DOE’s non-reactor nuclear facility safety program.
c. DOE 5480.6, SAFETY OF DEPARTMENT OF ENERGY-OWNED NUCLEAR REACTORS, of
9-23-86, which establishes DOE’s nuclear reactor safety program.
d. DOE 5480.18, ACCREDITATION OF PERFORMANCE-BASED TRAINING FOR CATEGORY A
REACTORS AND NUCLEAR FACILITIES, of 11-2-89, which institutionalizes a
performance-based training process for DOE Category A reactors and high-
and selected moderate-hazard non-reactor nuclear facilities.
ae DISTRIBUTION: INITIATED BY:
All Departmental Elements Assistant Secretary for
Nuclear Energy
DOE 5480.20
2-20-91
DOE 5481.18, SAFETY ANALYSIS AND REVIEW SYSTEM, of 9-23-86, which
establishes uniform requirements for the preparation and review of
safety analyses.
NUCLEAR REGULATORY COMMISSION (NRC) REGULATORY GUIDE 1.134, REV.2,
Medical Evaluation of Nuclear Power Plant Personnel Requiring Operator
Licenses, of 4-87, which contains medical certification guidance for
operators at commercial nuclear power plants.
NUCLEAR REGULATORY COMMISSION (NRC) REGULATORY GUIDE 1.149, REV.1,
Nuclear Power Plant Simulation Facilities for use in Operator Licensing
Examinations, of 4-87, which contains guidance for simulator training at
commercial nuclear power plants.
American National Standard, ANSI/ANS 3.4 - 1983, Medical Certification
and Monitoring of Personnel Requiring Operator Licenses for Nuclear
Power Plants, which contains requirements for medical examinations.
American National Standard, ANSI/ANS 3.5 - 1985, Nuclear Power Plant
Simulators for Use in Operator Training, which contains minimum
simulator performance and configuration criteria necessary for effective
training.
American National Standard, ANSI/ANS 15.4 - 1988, Selection and Training
of Personnel for Research Reactors, which contains the minimum
requirements for the selection and training of personnel at research
reactors.
BACKGROUND.
a.
In the commercial nuclear industry, the Nuclear Regulatory Commission
(NRC) has stipulated minimum prescriptive requirements for the training
of senior reactor operators and reactor operators in Title 10 Code of
Federal Regulations Part 55 (10 CFR 55) and has endorsed parts of
ANSI/ANS 3.1-1981, "American National Standard Selection, Qualification
and Training of Personnel for Nuclear Power Plants," and ANSI
N18.1-1971, "Selection and Training of Nuclear Power Plant Personnel,"
for the selection, qualification, and training of nuclear power plant
personnel. In addition, the NRC has issued a policy statement which
supports and endorses the Institute of Nuclear Power Operation’ s
performance-based training accreditation program. In a similar fashion,
this Order has been developed to update and consolidate DOE’s existing
prescriptive-type training requirements in a manner that is intended to
be complementary and compatible with performance-based training. While
the DOE training accreditation program (DOE 5480.18, ACCREDITATION OF
PERFORMANCE-BASED TRAINING FOR CATEGORY A REACTORS AND NUCLEAR
FACILITIES) establishes a systematic process for the analysis, design,
development, implementation, and evaluation of a training program and
DOE 5480.20 , 3
2-20-91
its content, this Order encompasses those prescriptive requirements
(education and experience, examination and certification requirements,
program frequency, requalification, etc.) contained in accepted industry
standards where available (e.g., ANS N18.1-1971, ANS 3.1-1981, ANS
3.1-1987, ANS 15.4-1988, and 10 CFR 55).
Section 4
b. This Order combines and updates the training requirements previously
contained in DOE 5480.5, SAFETY OF NUCLEAR FACILITIES, and DOE 5480.6,
SAFETY OF DOE-OWNED NUCLEAR REACTORS, inte a single, stand-alone training
directive. The approach taken in the development of this Order was to
consolidate all training requirements common to both reactor and
non-reactor nuclear facilities followed by requirements specific to
Category A reactors, Category B reactors, and non-reactor nuclear
Facilities. In addition, training-related issues (i.e., minimum staffing)
identified by the National Academy of Sciences and other internal and
external reviews have been addressed.
6. DEFINITIONS.
a. Category A or B Reactor is as stated in DOE 5480.6.
b. Certification is the process by which contractor facility management
provides written endorsement of the satisfactory achievement of
qualification of a person for a position.
c. Controls, when used with respect to nuclear reactors, means apparatus and
mechanisms that, when manipulated, directly affect the reactivity or power
level of a reactor, or status of an engineered safety feature. When used
with respect to any other facility, controls means apparatus and
mechanisms, the manipulation of which could affect the chemical, physical,
metallurgical, or nuclear process of the facility in such a manner as to
affect the protection of health and safety against radiation.
d. Education is the successful completion of the requirements established by
an accredited educational institution.
e. Exception is a release from the requirements of this Order. Exception also
refers to release of an individual from portions of a training program
through prior education, experience, and/or testing.
f. Hazard Classifications are as stated in DOE 5481.18.
g. Fissionable Materials are nuclides capable of sustaining a neutron induced
fission chain reaction (e.g., uranium-233, uranium-235, plutonium-238,
plutonium-239, plutonium-241, neptunium-237, americium-241, and
curium-244).
oO.
DOE 5480. 20
2-20-91
Fissionable Materials Handler is a person certified by contractor
facility management to manipulate or handle significant quantities of
fissionable materials, or manipulate the controls of equipment used to
produce, process, transfer, store, or package significant quantities of
such materials.
Full Scope Simulator is a simulator incorporating detailed modeling of
systems of the reference facility with which the operator interfaces in
the control room environment. The control room operating consoles are
included. Such a simulator demonstrates expected facility response to
normal and abnormal conditions.
Job Analysis is a systematic method used in obtaining a detailed listing
of the tasks of a specific job.
Medical Examination is an examination performed by a licensed medical
physician to determine the physical condition and general health of a
person for duty.
Non-Reactor Nuclear Facility is as stated in DOE 5480.5.
Nuclear Experience when used in reference to:
(1) Category A and B reactors is experience acquired at commercial,
production, training, test, military, or research reactors and
includes experience acquired in reactor facility startup activities
or operation. Experience in design, construction, maintenance, or
related technical services that is job-related may also be
considered. Appropriate research, or teaching, or both may be
includable as nuclear experience.
Section 5
(2) Non-Reactor Nuclear Facilities is experience acquired at any
facility in which radioactive materials are routinely handled,
stored, processed, or utilized.
Operating Organization is the onsite organization responsible for
operation, maintenance, and technical support services related to
operations. This organization may include offsite personnel who provide
operational support.
Operational Evaluation is a documented evaluation of an individual’s
knowledge, skills, and abilities. The operational evaluation is a
facility walkthrough that may include system and/or component operation,
or simulation of operations, during which the candidate is observed and
questioned regarding procedures, safety implications, and technical
specifications or operational safety requirements as applicable.
Operational Safety Requirement is as stated in DOE 5480.5.
a
DOE 5480. 20 | 5
2-20-91
ad,
bb.
cc.
Participation is taking an active role in the duties and responsibilities
relative to the function for which the candidate/trainee is being
considered. Simple observation is not considered participation.
Power Plant Experience is experience acquired in the testing, operation, or
maintenance of power generating facilities. Experience in design and
construction may be considered applicable power plant experience and should
be evaluated on a case-by-case basis.
Reactor Operator is a person certified by contractor facility management to
operate (manipulate the controls of) a DOE-owned reactor. Substitute
titles may be utilized for positions of equivalent functions.
Safety Analysis is as stated in DOE 5481.1B.
senior Reactor Operator is a person certified by contractor facility
management to operate and to direct the operation of a DOE-owned reactor.
Substitute titles may be utilized for positions of equivalent functions.
Shift Supervisor is a certified person in the operating organization
designated by contractor facility management to direct operations-related
activities of personnel at a DOE-owned reactor or non-reactor nuclear
facility. Substitute titles may be utilized for positions of equivalent
functions.
Shift Technical Advisor (STA) is a person who has been assigned to provide
on-shift advice and counsel to shift operating personnel to help determine
cause and mitigation of facility accidents.
Shall, Should, and May: Shall is used to denote a requirement; should is
used to denote a recommendation; and may is used to denote permission,
neither a requirement nor a recommendation.
significant Quantity of Fissionable Materials is as stated in DOF 5480.5,
Task Analysis is the systematic process of examining a task to identify
skills, knowledge, and/or abilities required for successful task
performance,
Task is a well-defined unit of work having an identifiable beginning and
end which is a measurable component of the duties and responsibilities of a
specific job.
Technical Specification is as stated in DOE 5480.6.
Training is instruction designed to develop or improve job performance.
dd.
ee.
DOE 5480.20
2-20-91
Training Implementation Matrix is a matrix prepared by the operating
organization which defines and describes the application of the
selection, qualification, and training requirements of this Order. This
Matrix includes any exceptions taken for requirements which are not
implemented.
Training Program is a planned, organized sequence of activities designed
to prepare persons to perform their jobs, meet a specific position or
classification need, and to maintain or improve their job performance.
Section 6
APPLICATION. This Order applies to operable DOE-owned Category A and B
reactors and non-reactor nuclear facilities.
RESPONSIBILITIES AND AUTHORITIES.
ee TE
a.
b.
Program Senior Officials (PSO} shall perform the following functions for
reactor and non-reactor nuclear facilities under their program
responsibility:
(1) Assume line management responsibility and accountability for
reactor and non-reactor nuclear facility personnel qualification
programs ;
(2) Ensure that resources are provided for developing, implementing,
and maintaining facility personnel qualification programs;
(3) Review and approve each Training Implementation Matrix for Category
A and high-hazard non-reactor nuclear facilities submitted by Heads
of Field Organizations;
(4) Perform appraisals and reviews to confirm implementation of this
. Order; and
(5) Assure that PSO personnel responsible for training are proficient
in personnel training processes and requirements, and that they
have diverse expertise so that important areas related to nuclear
and occupational safety are covered.
Assistant Secretary for Nuclear Energy (NE-1) shall:
(1) Develop and maintain Department-wide selection, qualification, and
training requirements and guidelines for operations, maintenance,
and technical support personnel;
(2) Assure that NE personnel responsible for training are proficient in
personnel training processes and requirements, and that they have
diverse expertise so that important areas related to nuclear safety
are covered; and
DOE 5480. 20 7
2-20-91
(3) Provide guidance and technical assistance to the cognizant PSO and the
field organization.
c. Director, Office of Nuclear Safety (NS-1) acting as the independent element
for nuclear safety oversight of line management performance for the
Department, shall:
(1) Monitor and audit activities of the cognizant PSO and the field
organization to assure the requirements of this Order are consistently
applied;
{2) Review each Training Implementation Matrix for Category A reactors and
high-hazard non-reactor nuclear facilities to assure their consistency
in application of the requirements of this Order; and
(3) Assure that NS personnel responsible for training are proficient in
personnel] training processes and requirements, and that they have
diverse expertise so that important areas related to nuclear safety
are covered.
d. Assistant Secretary for Environment, Safety, and Health (EH-1) shall:
(1) Develop Department-wide training requirements for general
employee/worker safety training which are consistent with the
requirements promulgated by the Occupational Safety and Health
Administration, the Nuclear Regulatory Commission, and the
Environmental Protection Agency;
(2) Review each Training Implementation Matrix for Category A reactors and
high-hazard non-reactor nuclear facilities to assure applicable
radiological, environmental, and occupational safety training
requirements to the extent specified in this Order are consistently
applied; and
(3) Assure that EH personnel responsible for training are proficient in
personnel training processes and requirements, and that they have
expertise in important areas related to radiological, environmental,
and occupational safety.
e. Heads of Field Organizations for facilities and operations under their
jurisdiction shall:
{1) Identify and submit resource requests to the cognizant PSO to provide
for adequate implementation of qualification programs;
Section 7
(2) Review each Training Implementation Matrix for Category A reactors and
high-hazard non-reactor nuclear facilities and forward them to the
cognizant PSO for final approval;
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
DOE 5480. 20
2-20-91
Review and approve each Training Implementation Matrix for Category
B reactors and low- and moderate-hazard non-reactor nuclear
facilities;
Assure that field organization staffing includes an adequate number
of persons having expertise in the area of personnel] training;
Assure that DOE contractors to whom this Order is applicable,
implement the requirements in Chapters I through IV of this Order;
Review the certification and recertification of shift supervisors,
senior reactor operators, reactor operators, and fissionable
materials handlers at Category A reactors and high-hazard
non-reactor nuclear facilities. Review may vary from observations
to ensure that examinations adequately sample a candidate's
knowledge and are properly conducted, to and including actively
participating as a co-evaluator in an examination to determine a
candidate’s suitability for certification. Review shall include:
(a) Periodic attendance at certification oral examinations;
(b) Periodic and random review of individual training records;
(c) Periodic monitoring and evaluation of annual oral
examinations/walkthroughs;
(d) Periodic spot checks of oral examinations, initial and
continuing training classes, performance of practical factors,
operational evaluations, and other training program materials;
and
(e) Review of certification records.
Approve contractor procedures which are established to grant
exceptions to specific training or qualification requirements for
an individual;
Approve, on a case by case basis, contractor requests for
certification extensions;
Approve any temporary deviation from facility Safety Analysis
Reports, Technical Specifications, or Operational Safety
Requirements regarding facility staffing requirements; and
Approve contractor assessments of the need for a simulator at
Category A test and research reactors.
DOE 5480. 20 9
2-20-91
f. Director, Naval Nuclear Propulsion Program. Executive Order 12344,
statutorily prescribed by PL 98-525 (42 USC 7158 note) establishes the
responsibilities and authority of the Director, Naval Nuclear Propulsion
Program (who is also the Deputy Assistant Secretary for Naval Reactors
within the Department) over all facilities and activities which comprise
the Program, a joint Navy-DOE organization. These executive and
legislative actions establish the responsibilities of the Director as
including "... training, including training conducted at the naval
prototype reactors of the Department of Energy, and assistance and
concurrence in the selection, training, qualification, and assignment of
personnel reporting to the Director and of personnel who supervise,
operate, or maintain naval nuclear propulsion plants...." In view of these
responsibilities, the provisions of this Order do not apply to the Naval
Nuclear Propulsion Program.
g. Director, Office of Recruitment, Technical Training and Professional Staff
Development shall establish and implement a training program for DOE
personnel, consistent with the training needs identified for this order by
PSOs and Heads of Field Organizations.
Section 8
9. PROGRAM REQUIREMENTS. DOE objectives are to ensure the development and
implementation of contractor-administered training programs that provide
consistent and effective training for personnel at DOE reactor and non-reactor
nuclear facilities. Performance-based training (PBT} methodology has proven to
be effective, is required for selected facilities by DOE 5480.18, and is
recommended by DOE for the design and development of training programs at all
DOE reactor and non-reactor nuclear facilities. In addition to training
resulting from PBT methodology, this Order contains minimum prescriptive
requirements that must be included in qualification programs. The requirements
contained in this Order are based on DOE, NRC, and related industry standards,
and are applicable to all DOE nuclear facilities.
a. General Requirements. Chapter I contains requirements that apply to the
selection, training, and qualification of personnel at all DOE reactor and
non-reactor nuclear facilities. These requirements have broad
applicability and provide the foundation for training and qualification of
personnel at DOE nuclear facilities;
b. Requirements for Category A Reactor Personnel. Chapter II contains
requirements for staffing, selection, training, and qualification of
personnel at DOE Category A production, test, and research reactors;
c. Requirements for Category B Reactor Personnel. Chapter III contains
requirements for staffing, selection, training, and qualification of
personnel at DOE Category B reactors; and
10
d.
DOE 5480.20
2-20-91
Requirements for Non-Reactor Nuclear Facility Personnel. Chapter IV
contains requirements for staffing, selection, training, and
qualification of personnel at DOE non-reactor nuclear facilities.
10. IMPLEMENTATION SCHEDULE. The requirements of this Order shall be
implemented in accordance with the following:
a.
A Training Implementation Matrix shall be submitted to the cognizant
field organization within 6 months after the issue date of this Order.
The Training Implementation Matrix shall contain a schedule for
implementing the requirements of this Order. The matrix should be based
on the status of existing compliance and shall include the time-frame
for incremental implementation and full implementation of the
requirements;
From the issue date of this Order until the Training Implementation
Matrix is approved, al] DOE reactor and non-reactor nuclear facilities
shall continue to comply with the requirements contained in DOE 5480.5
and DOE 5480.6, as appropriate to the facility;
Upon approval of the Training Implementation Matrix, personnel
subsequently appointed to functional positions shall meet the education
and experience requirements of this Order; and
For facilities for which DOE 5480.18 is applicable, implementation of
the training program content requirements of this Order may, for
positions requiring accreditation, coincide with the implementation of
DOE 5480.18.
BY ORDER OF THE SECRETARY OF ENERGY:
JOHN J. NETTLES, JR.
’ Director of Administration
and Human Resource Management
a
DOE 5480. 20
2-20-91
TABLE OF CONTENTS
CHAPTER I - GENERAL REQUIREMENTS
1, PUPPOSE... eee ccc c cece cece teat nen eneee aces eeseceeaeberecuceeres
2. Training Organization Requirements..........0ccc cece eee e ce acceseeeees
3. Subcontractor Personnel Qualification Requirements..............eeaee-
4. Personnel Selection Requirements...........ccccccccceceecesccccenceees
5. Qualification Process Requirements.......ccceccccccccccccccccsecuceuee
6. Certification Process Requirements...........ccccccscccecccceesecveces
7. Training Requirements... .....cc cece cere cece eer ecccceasececesceaeeeas
A. GOMEVAT. cece cece eect eee eee eect e eee eeeeeentsectnencerees
Section 9
Db. Traiming Process.......c cece ccc eee e eee e cece cee eeeetennerssetesens
c. Initial Training Requirements........... cc cece eee e cece ec encetceacs
d. Continuing Training Requirements...........ccccccccc ccc eceeceucees
@e. General Employee Training (GET) Requirements...............ceceeee
f Probabilistic Risk Assessment (PRA) Training Requirements.........
g. Technician and Maintenance Personnel Training Requirements........
h. Technical Support Personnel Training Requirements..............0-.
i. Management and Supervisory Training Requirements..............000-
(1) Supervisory Skills Training..........ccccccuscacccccncceececs
(2) Management Training..........cc.ccucccccccnccecetnecceecteuns
8. Operator and Supervisor Examination Requirements............cceeeevess
9. Operator and Supervisor Reexamination Requirements........sccecceeeees
10. Requalification Requirements...........cccccccecccccccecvcecevesuecves
li. Exceptions to Training Requirements........ cc ccc cece cc cececcccvcevcecs
12, Extension Requirements.........ccccceccccescccectecs Cae ew eee ence eens
13. Alternatives to Educational Requirements..........cccccccececcecceecee
14, Alternatives to Experience Requirements..........ccccccccccccccuccvecs
15. Limitations for Overtime Worked........... cece cece ees eee e ee eneeenees
16. Record Requirements....-... ccc cece cece cece eves ccsevncseeetucuceenaus
CHAPTER IT - CATEGORY A REACTOR PERSONNEL
1. PUPPOSE...... ce ee cee e cece e eee eceesetece been e eae trea estan eterereees
2. Entry-Level Requirements......... ccc cece cc ccececccsceuecveeuceeecucnce
A. Managers... .. eee ec cc ccc cece sence eceeeseeneveseeeeeeevunne
(1) Plant Manager........ ccc ccc cece ccc c cee ccccceecseeventeeeees
(2) Operations Manager..........ccccceccccsccvuccccenceevecuasues
(3) Maintenance Manager................05 See e eect eet eaeeeeeees
(4) Technical Manager........cccccccscccccccccceuccseeuecueerenns
(5) Training Manager............ ccc cece ceeeeee soe e eee ee eeeenee
D. SUPEPVISONS... ck. cece cece ete ee eee ces cceereseneeesrcteeeneces
(1) Shift Supervisor... ...... ccc cece eect ceca tec eeesectenueuces
(2) Senior Reactor Operator.......... ccc cece cece cece ccs eveccesucs
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+i DOE 5480.20
2-20-91
c. Technical Support Personnel...........eeeee. sete ene e renee eeese II-5
(1) Reactor Engineering..........eeeeeeeeees cece aces eeaeeee ee. II-5
(2) Instrumentation and Control........ cece cece cece eee e cece eens 11-5
(3) Chemistry and Radiochemistry..........+..- cece eee eeneeeees II-5
(4) Radiation Protection..........-eeeeeeeee eee e eens eee eeee II-6
(5) Preoperational Testing Engineer.....--...sceeeeeeeeereeeees II-6
(6) Startup Testing Engineer.........cceccceeeeerneccereeeneaes Il-6
(7) Training Coordinator.........seeeeeees seca a eee t cece eeeee II-7
(8) Training Instructor....... cece eee c cece we cece reer eeeeenees II-7
(9} Shift Technical Advisor... ... css eeec cece seer meee eeeeeneenee tI-7
d. Operators, Technicians, and Maintenance Personnel. eect e ee eeeees II-8
(1) Qualified Auxiliary Operators.......... cece eee eee eeeeres I{-8
(2) Reactor Operators....... cece eee e eee cece e cree een cecnenere I[-8
(3) Technicians... .... ccc cect cence renee rete nee e eee eeenecees Ii-8
(4) Maintenance Personnel..........-e ccc eeee sete rece eeensnnsnce If-9
Section 10
3. Medical Examination Requirements.......... cece es ce secre reese eeeneee Ii-9
4. Engineering Expertise on Shift Requirements.........eeessceeeeeenees Ii-9
5. Staffing Requirements........... ccs cee eee eeerercaces see c eee eeeeene II-9
a. Facility Staffing. ......- ccc ccc cece cee ween eee renee een eeeeneneee II-10
b. Control Room Staffing... ....cccccnccn nce ce ceeeeeereerarereecetens IT-10
6. Simulator Requirements............e cee ceeesaecens cece cece eee eee eeee II-1]
7. Specific Training Requirements.........+.-.- bade cece rece ee seserees {I-11
a. Shift Technical Advisor (STA)..........eccecesens eben cee eeeeeee {I-11
b. Fuel Handling Operations.........+.eeeeee- becca nee c eee eeneeeee II-12
c. Control Manipulations......... cc. cece cee eeeeeeeees see eeeeceaee If-12
d. Reactor Operator Written Examinations........ccceeecceeeevececes II-12
e. Senior Reactor Operator Written Examinations..........eseeeeeees I{-13
f. Operational Evaluations..........cceeeeeeee eee e cece nee e eee nes II-14
g. Operating Crew/Shift Training......... cc cece eect eee e eee eee enene II-15
8. Operator Proficiency Requirements...... ccc cee cseeecseeree res ucneeees II-15
Attachment II-1 - Minimum Education and Experience......... II-17
CHAPTER III - CATEGORY B REACTOR PERSONNEL
1. PULPOSE.. cece cece e cere cece cere re ent e ee ee eee ee etter ete e ents ee anee IiI-i
2. Entry-Level Requirements.......... cece eee eeceerennes scene weceeeceae IiI-1
A. Managers... cece cece cence cee e cece eter eee e rere t eee eebeseeeeas I}I-1
BD. SUPAYVISOPS.... cc cece eee rete recente eee eee e nee ne eee naease III-2
C. Operators.... eee eee secs ccccseecseesecnces cece eee e eee eeaconene IlI-2
Gd. Technicians... .. cc cece ccc c eee e ete terete area renee ence ene eeeene III-2
e. Maintenance Personnel..............006- deeb cece eer e ee ee erences Iit-3
f. Technical Support Personnel......... ccc cee ce ese ete e ener ec teceens II{-3
3. Medical Examination Requirements. ........ce cece cere eee e eres es eeecees ITI-3
4. Staffing Requirements. ....... cece ccc n sc ec cee escecererees Sete eee neces TII-3
a. Facility Staffing........... ceca c nce e nena ten ee eee e ences eueees ITI-4
b. Control Room Staffing... . 2... ccc ccc cece cece erence eee eeeenee IiI-4
5. Specific Training Requirements.........ceeeeeeee dee e eee eseescasenes III-4
a. Senior Reactor Operator Training........ cc cc cc ccc ee ere reece cues TIil-4
b. Reactor Operator Training.........sccceeereeeees bee eee eee eeeee ITi-5
DOE 5480. 20 iii {and iv)
2-20-91
c. Fuel Handling Operations......... 0... cc ccc ccc cece cece ett t eee eeees TI]-5
d. Control Manipulations............ ccc cece cece e eect cence vec e eee eeees Til-6
- 6. Operator Proficiency Requirements........... ccc cece ccc ceecececeerees Il1-6
Attachment III-1 - Minimum Education and Experience.......... Ili-7
CHAPTER IV ~ NON-REACTOR NUCLEAR FACILITY PERSONNEL
Section 11
TL. PUYPOSE.. occ cece e cece cee eee ce tense eueeeeerseeeneenberereers [¥-1
2. Entry-Level Requirements...........ccc ceca cece cece eeeccreteeeteneseune IV-1
A. Managers... ... ccc eee cece cece cece een eet ceeeneneeuseneeecs eeeeee IV-1
b. SUpPervisors....... cee cece cece cece eee c eee eeeeeeetereenteretntnees IV-2
Ce OPErators..... cece eee cecceeee eee e teen eee enetetnneveeeeaeses iV-2
Gd. Technicians... ..... ccc ccc cece cence ces t ener eeetssupeaeerenanes IV-2
e. Maintenance Personne]........... ccc cece eee c ccc e eee e eee ceeeeceaune IV-3
f. Technical Support Personnel............ ccc cece cece cee eeeeeeeeeeees IV-3
3. Medical Examination Requirements............ccccccceescacecuceveeueees IV-3
4. Staffing Requirements.......... ccc. cece cece cence cece teceveceecsaseres I¥-3
5. Specific Training Requirements..........cccccccccccevccsuceevecveceare Iv-4
A. Operators... ce cece cece c ccs eencceeceneceeerteevesseveecurears IV-4
b. Fissionable Materials Handlers............cccccecccecccccceeeeucds IV-5
C. SUPOrViSOPS.... cee c cece e cece cet e eee cece eee ceeeereeteeeseteeers {y-5
6. Operator, Fissionable Materials Handler and Supervisor
Proficiency Requirements. ........cccc cee e cece ec eececceusacecetenenns IV-6
Attachment IV-1 - Minimum Education and Experience........... IV-7
l.
2.
DOE 5480. 20 I-]
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CHAPTER I
GENERAL REQUIREMENTS
PURPOSE. The purpose of this Chapter is to establish general training program
requirements for personnel involved in the operation, maintenance, and
technical support of Department of Energy Category A and B reactors and
non-reactor nuclear facilities. This Chapter also includes alternatives to
education and experience requirements and limitations on working hours of
operating organization personnel who perform safety-related functions.
TRAINING ORGANIZATION REQUIREMENTS. The operating contractor shall establish .
an organization(s) within the line management organization that is responsible
for the training of operating organization personnel. In some cases (e.g.
Category B reactors, low-hazard non-reactor nuclear facilities, or less
complex, small facilities) this may be integrated into the operating
organization and may not necessarily be officially designated as a training
organization. The duties, responsibilities, qualifications, and authority of
training organization personnel shall be documented, and managerial
responsibilities and authority clearly defined. This organization may include
subcontracted personnel who conduct training activities.
SUBCONTRACTOR PERSONNEL QUALIFICATION REQUIREMENTS. The operating organization
shall establish qualification criteria for subcontractor personnel who replace
personnel in the operating organization. Subcontractor personnel shall meet
the qualification requirements for the job function to be performed prior to
active involvement in facility activities. For subcontractor personnel who do
not meet the requirements, work activities on safety-related structures,
systems, and components identified in the facility Safety Analysis Report shall
be supervised by a person who meets the qualification criteria established by
the operating organization for conduct of such activities. In addition, the
operating organization shall ensure that subcontractor and temporary personnel
who perform specialized activities such as radiation protection, maintenance,
in-service inspection, radiography, and welding are qualified to perform their
assigned tasks. This assurance shall be considered adequate with proper
documentation of at least one of the following:
Section 12
a. The satisfactory result of an audit of subcontractor records which relate
to qualification of the subcontractor personnel being considered for
assignment by the operating organization; or
b. Operating organization’s previous verification (within 2 years} of the
ability of the subcontractor employee to perform assigned tasks safely and
efficiently; or
1-2
4.
5.
Cc.
DOE 5480. 20
2-20-91
Successful completion by the subcontractor employee of those segments of
the operating organization’s qualification program which are considered
pertinent to accomplishment of the task to be performed.
PERSONNEL SELECTION REQUIREMENTS.
a.
The operating contractor shali have a process for selection and
assignment of personnel into the operating organization. This process
should consider factors such as background, experience, and education
and may involve a selection test. Selection should be based on the
ability to meet job performance requirements.
Education and experience requirements for Category A reactor facility
personnel are contained in Chapter II. Requirements for Category B
reactor facility personnel are contained in Chapter III. Requirements
for non-reactor nuclear facility personnel are contained in Chapter IV.
In those cases where an individual does not meet the literal experience
requirements, consideration may be given to the collective experience of
the operating organization. Individuals who do not meet the experience
requirements for a position may be assigned to that position providing
the overall operating organization is considered balanced and strong and
that DOE approval is obtained on a case-by-case basis.
Education and experience requirements may be met by development and
implementation of accreditable performance-based training programs for
applicable positions.
QUALIFICATION PROCESS REQUIREMENTS. Qualification is defined in terms of
education, experience, training, and any special requirements necessary for
performance of assigned responsibilities. Personnel at DOE reactor and
non-reactor nuclear facilities shall possess. qualifications which provide
reasonable assurance that their decisions and actions will ensure that
assigned responsibilities are conducted properly and safely.
a.
Operating organizations shall establish written procedures which clearly
define qualification requirements for personnel in each functional level
based on the criteria contained in this Order. The shift in relative
importance of managerial and technical competence shall be considered by
management in establishing these requirements. The need for specific
knowledge, skills, and abilities differ for each level in the
organization. At the higher functional level, managerial competence is
the dominant need, whereas technical competence is the dominant need at
other functional levels.
Qualification may be granted only after assuring that al] requirements
(including training and examinations as required) and other specified
requirements (e.g., medical examination) have been satisfactorily
completed.
DOE 5480. 20 I-3
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c.
Qualification shall be valid for a maximum of two years (unless revoked for
cause) at which time the person shall be requalified in accordance with
paragraph 10 of this Chapter.
6. CERTIFICATION PROCESS REQUIREMENTS. Certification is the process by which
contractor facility management endorses and documents, in writing, the
satisfactory achievement of qualification of a person for a position.
a.
Section 13
The program leading to certification shall be governed by written
procedures which include requirements for documented assessment of the
person’s qualifications through examinations and operational evaluations.
Certification may be granted only after assuring that all qualification
requirements (including written and oral examinations and operational
evaluations) and other specified requirements (e.g., medical examination)
have been satisfactorily completed, and management has assured that the
person is capable of safely performing all functions of the position.
Satisfactory completion of qualifications which result in certification
shall be verified by a person or group other than the person or group that
provided the training or the candidate’s immediate supervisor.
Certification shall be valid for a maximum of two years (unless revoked for
cause) at which time the person shall be recertified in accordance with
paragraph 10 of this Chapter.
Reactor operators, senior reactor operators, and shift supervisors at DOE
Category A and B reactors and fissionable material handlers and fissionable
material handler supervisors at DOE non-reactor nuclear facilities shall be
certified. For all other operators and their immediate supervisors, the
operating organization shal! identify in the Training Implementation Matrix
any additional positions that will be subject to certification (i.e.,
tritium facility operators, enrichment facility operators, tank farm
operators, and their supervisors).
7, TRAINING REQUIREMENTS.
a.
General. Training for operations and maintenance personnel should be based
on analyzed needs such as would result from a needs analysis or job
analysis. Training for technical support personnel should be based on the
results of an assessment of position responsibilities. Training programs
shall consist of a combination of classroom-type and on-the-job training,
and include simulator and laboratory training as it applies to the
position. Classroom-type training includes lectures, seminars,
computer-based, and structured self-study training activities,
(1) Qualification programs shall be reviewed by contractor facility
management and kept up to date to reflect changes to the facility,
procedures, regulations, and quality assurance requirements as well
1-4
b.
DOE 5480.20
2-20-9]
as applicable industry operating experience. The concept of
training personnel as a team, stressing team communications and
interaction, shall be used where job functions require team
solutions and activities.
(2) A Training Implementation Matrix which defines and describes the
application of the selection, qualification, and training
requirements of this Order shall be prepared by the operating
organization. The Matrix shall clearly define the organization,
planning, and administration of the qualification program and set
forth the responsibility, authority, and methods for conducting
training. Suitable justification for exceptions shall be included
in the Matrix for any requirement not implemented. This Matrix
shal? be submitted to the Head of the Field Organization for
approval. At some sites with several facilities, a combined
Training Implementation Matrix may be submitted.
(3) The selection, qualification, and training program for low-hazard,
non-reactor nuclear facilities should be developed based on the
hazards involved and risk associated with the operation or
activity. Accordingly, the level of detail and content of the
Training Implementation Matrix should reflect the selection,
qualification, and training needs associated with such facilities
to assure personnel are qualified to carry out their assigned
responsibilities.
Section 14
Training Process. Initial and continuing training programs shali be
implemented to ensure that operating organization personnel are
quatified to perform job requirements. This should be achieved by using
a systematic approach to training such as performance-based training.
The basic elements of a performance-based training program include the
following:
(1) Establishment of prerequisite standards of education, skills, and
knowledge required for entry into the training program;
(2) A systematic analysis of the job to be performed. A job or task
analysis should be conducted by the operating organization to
identify training which provides the necessary skills and knowledge
so that assigned tasks can be effectively performed. Initial and
continuing training programs should be based on, and traceable to,
the analysis. The analysis should include normal and emergency
duties, and place emphasis on the role played by each member of the
operating organization (and maintenance and technical support
organizations as required) in assuring safe operation. Because of
varied complexity and scope of job functions, the degree of
analysis necessary to determine skill and knowledge requirements
may vary. For example, a job analysis should be conducted for
operations and maintenance personnel, whereas a less formal
assessment of training needs may be appropriate for technical
support personnel;
“—, ao
' DOE 5480. 20 — 1-5
2-20-91
d.
(3) Design and development of training programs based on job performance
requirements and standards;
(4) Implementation of training programs which contain instruction
appropriate to job performance; and
(5) Evaluation of trainees’ ability to meet job performance requirements,
and evaluation and revision of training programs.
Initial Training Requirements. An initial training program shall be
established for operating organization personnel to develop or enhance
their knowledge, skills, and ability to perform job assignments. Personnel
in training shall not independently make decisions or take actions that
could affect facility safety, nor shal] personnel in training be placed in
such positions. However, they may independently perform specific tasks or
job assignments for which they are qualified.
Continuing Training Requirements. Continuing training programs shall be
designed and implemented to maintain and enhance the proficiency of
operating organization personnel who perform functions associated with
safety-related structures, systems, and components identified in the
facility Safety Analysis Report.
(1) These programs shall be structured commensurate with specific position
needs, and shall be administered on a biennial cycle.
(2) Periodic written and oral examinations and/or operational evaluations
shall be administered and documented throughout the cycle on material
included in the training programs.
(3) Training and examination covering abnormal facility procedures and
emergencies shall be required at Teast annually for certified
operations personnel.
(4) Continuing training programs for certified operations personnel shall
consist of preplanned classroom-type training, on-the-job training,
and operational evaluations on a regular and continuing basis, and
shall include, as a minimum, the following as related to job
performance:
(a) Training in significant facility system and component changes,
applicable procedure changes, applicable industry operating
experience, selected fundamentals with emphasis on seldom used
knowledge and skills necessary to assure safety, and other
training as needed to correct identified performance problems;
Section 15
1-6
(b)
(c)
(d)
ton
DOE 5480.20
2-20-91
Drills shall be conducted in the facility to enable personnel
and operating teams to maintain proficiency in their ability
to respond to abnormal or accident situations;
Instruction in the use of facility systems to control or
mitigate accidents. Such training shall include both
classroom-type training and training conducted in the
facility;
Training, as applicable to the position, in the following
subjects where examinations and experience (industry and
facility-specific) or other evidence indicates emphasis in
scope and depth of coverage is needed:
1 Theory and principles of facility operation;
2 General and specific facility operating characteristics;
3 Facility instrumentation and control;
4 Facility protection systems;
Engineered Safety Features;
6& Normal, abnormal, and emergency procedures;
7 = Radiation control and safety; and
8 Technical Specifications/Operational Safety Requirements.
(5) Training personnel are exempt from the provisions of 7d for the
area of primary administrative responsibility. For example, an
individual who prepares, administers, and grades a written
examination need not take the examination.
e. General Employee Training (GET) Requirements.
(1) All persons employed either full- or part-time in DOE reactor and
non-reactor nuclear facilities shall be trained in the following
areas commensurate with their job duties:
(a)
(b)
{c)
(d)
(e)
General description of facilities;
Job related policies, procedures, and instructions;
Radiological health and safety program;
Facility emergency plans;
Industrial safety/hygiene program;
DOE 5480.20 I-7
2-20-91
f.
(f) Fire protection program;
{g) Security program; and
(h) Quality assurance program.
(2) Visitors, contracted personnel, and temporary personnel shal] be under
continuous escort while at the facility unless they have been trained
in appropriate areas from the above list to the extent necessary to
ensure safe execution of their duties. For example, short-term
visitors should be given instruction in items {a),(c), (d), (e), and
(9g), while contracted and temporarily assigned personnel may need
training in additional topics as related to their assignments.
(3) For persons requiring long-term (i.e., more than 1-2 weeks) access,
understanding of the information provided by the GET program shall be
evaluated by administering a written examination. The examination
should cover areas selected for training and should be of sufficient
difficulty to ensure the person has adequate knowledge to work
independently at the facility. Persons who do not pass this
examination shall not be permitted access without a continuous escort.
(4) GET shall be included in continuing training programs for all facility
personnel, and examinations administered at least every two years.
Probabilistic Risk Assessment (PRA) Training Requirements. For those
facilities for which a PRA has been performed, initial and continuing
training programs for operations and technical support personnel shall
include training on the principal results of the PRA. This training shall
address the following:
(1) The importance of facility systems in preventing damage or severe
accidents;
(2) Locations of all significant amounts of radioactive and other
hazardous materials, and measures to prevent its release; and
(3) The importance of maintaining operational limits and conditions, and
the consequences of violating those limits.
Section 16
Technician and Maintenance Personnel Training Requirements. Training
should develop and/or improve the knowledge and skills of technicians and
maintenance personnel. Technicians typically perform specific maintenance
or analytical laboratory work (e.g., equipment maintenance,
troubleshooting, repair, testing, instrument calibration, inspections, and
data surveys), while maintenance personnel perform maintenance and repair
on mechanical and electrical equipment.
[-8
(1)
(2)
DOE 5480, 20
2-20-91
All technicians and maintenance personnel shall be qualified to
perform the tasks associated with their specialty, or work under
the direct supervision of personnel qualified to perform the
activity or task.
Training on safety-related systems identified in the facility
Safety Analysis Report shall be conducted for personnel who perform
work on those systems/components. Included in this category are
systems having a direct impact on the safe operation of the
facility. Examples of safety-related systems include emergency
core cooling systems, instrumentation systems that provide
protective functions, emergency electrical power distribution
systems, and other systems whose failure could have an adverse
affect to the environment or the health and safety of the public.
System training shall, at a minimum, include the following
elements:
(a) Purpose of the system;
(b) General description of the system including major components,
relationship to other systems, and all safety implications
associated with working on the system; and
(c) Related industry and facility-specific experience.
Technical Support Personnel Training Requirements. Technical support
personnel are typically involved in surveillance, testing, analyzing
facility data, planning modifications, program review, and technical
problem resolution in their area of expertise (e.g., electrical,
mechanical, instrumentation and control, chemistry, health physics,
safety, quality assurance, facility engineering).
(1)
(2)
Training shal] be provided to entry-level personnel who provide
technical support to the operating organization.
The contractor shall develop a list of specific technical support
personnel positions that may have direct impact on employee,
facility, or public safety. Training in the following
facility-specific subject areas shall be included as appropriate to
the position:
(a) Facility organization;
(b) Facility fundamentals;
le
Heat transfer, fluid flow, and thermodynamics
Ire
Electrical science
3 Nuclear physics
DOE 5480. 20
2-20-91
i.
(c)
(d)
(e)
(f)
(g)
(h)
(i)
(3)
(k)
(1)
I-9
[+
Chemistry/chemistry controls
5 Process controls
Facility systems, components, and operations;
Simulator training;
Environment, Safety, and Health Orders;
Codes and standards overview;
Facility document system;
Safety Analysis Reports and Technical Specifications/Operational
Safety Requirements;
Nuclear criticality control;
Material, maintenance, and modification control;
ALARA and radwaste reduction program; and
QA/QC practices.
Management and Supervisory Training Requirements. In addition to the
training specified in paragraph 7h, managers and first line supervisors
shall receive training in the following as appropriate to their job
responsibilities. Supervisory skills and management training need not be
subject to examination as part of initial training, nor categorically
repeated in their continuing training programs.
(1) Supervisory Skills Training. The supervisory skills training program
shal? include:
Section 17
(a)
(b)
(c)
(d)
(e)
(f)
(9)
Leadership;
Interpersonal communication;
Command responsibilities and limits;
Motivation of personnel;
Problem analysis and decision making;
Fitness for duty procedures; and
Administrative policies and procedures.
I-10 DOE 5480. 20
2~20-91
(2) Management Training. The management training program should
include:
(a) Supervisory skills training;
(b) Quality assurance and quality control;
(c) Facility security and emergency plans;
(d) Purchasing;
{e) Material storage;
(f} Facility modifications;
(g}) Nuclear, industrial, and radiation safety;
(h) Environmental issues; and
(i) Budgeting.
OPERATOR AND SUPERVISOR EXAMINATION REQUIREMENTS. Written and oral
examinations and operational evaluations shal? be prepared and administered
to demonstrate that certified operators and supervisors possess the required
knowledge and skills. Written examinations and operational evaluations
shall be prepared and administered for the qualification of other operators
and supervisors. For certified Category A reactor facility personnel, the
oral examination shall be separate from the operational evaluation.
Operational evaluations and oral examinations may be combined for certified
Category B reactor and non-reactor nuclear facility personnel.
a. Written procedures shall be established for written and oral
examinations and operational evaluations (as required). These
procedures shall address examination/evaluation development, approval, ©
security, administration, and maintenance of examination question banks.
b. Oral examinations may be conducted as a one-on-one walkthrough or by an
oral board or committee consisting of personnel identified by contractor
facility management. The oral examination content shall be tailored to
evaluate the candidate’s operational knowledge (initial/continuing
training program subjects) and organizational awareness to determine how
the individual will function in an operating environment. Oral
examination questions, the candidate’s response, and the evaluation by
the examiner(s) of that response shall be documented.
.. OPERATOR AND SUPERVISOR REEXAMINATION REQUIREMENTS. Reexaminations for
certified and qualified operators and supervisors shal? include subjects in
which the person is expected te be proficient and emphasize those subjects
covered by the continuing training program. The contractor shall administer
biennial written and oral examinations and operational evaluations, or
1].
DOE 5480.20 I-1}
2-20-91
administer periodic examinations throughout the cycle that cover all continuing
training program subjects/elements. Operational evaluations and oral
examinations may be combined for Category B reactor and non-reactor nuclear
facility personnel.
REQUALIFICATION REQUIREMENTS. Employees shall not be allowed to function as
qualified/certified operators and supervisors if they have not completed all of
the requalification program elements within two years. If an operator or
supervisor fails a requalification examination, or shows serious job
performance deficiencies which indicate that he or she may perform in an unsafe
manner, the person shall be removed from activities requiring qualification.
a. Requalification may be regained after completing remedial training designed
to correct the deficiency(s) and a reexamination is administered. In
addition, recertification of operators and supervisors shall be based on
the following:
Section 18
(1) A review of individual operating performance during the past
certification period by either line management, by a committee, or by
a person designated by management; and
(2) A current medical examination as required by Chapter II paragraph 3,
Chapter III paragraph 3, or Chapter IV paragraph 3.
b. When a certified operator or supervisor has been absent from certification
duties for greater than 3 months, but less than 12 months, selected
retraining (including written and oral examinations and operational
evaluations) shall be given as deemed necessary prior to reassignment to
certification duties. The certification base date remains the same as it
was before the absence. However, if the absence is greater than 12 months,
comprehensive written and oral examinations and operational evaluations (as
required of initial candidates) shall be given to determine weak areas.
Retraining and reexamination shall be required in areas of weakness, and
upon successful completion, a new certification date may be established.
EXCEPTIONS TO TRAINING REQUIREMENTS. Initial training programs are developed
for persons with entry-level knowledge and skills. Some candidates may already
possess the necessary knowledge and skills for their job, and may be excepted
from areas of the training program on the basis of prior education, experience,
and training. Proficiency testing is the preferred method of excepting persons
from specific areas of training. In all cases, the requisite examinations to
establish qualification shall be completed.
a. The operating organization shall establish procedures and criteria to
administer and document exceptions to initial and continuing training
program requirements. The name of the person and the specific subject for
which the exception is requested, along with justification for the
I-12 DOE 5480.20
12.
13.
2-20-91
exception, shall be included as part of the documentation. In all
cases, the operating organization shall ensure that sufficient
facility-specific instruction is provided to enable the candidate to
perform job requirements. The operating organization shall submit the
procedure(s) which detail the criteria for granting an exception to the
field organization for approval.
b. Any exception from certification or qualification requirements shall be
approved by contractor management.
EXTENSION REQUIREMENTS. An extension of certification or qualification may
be granted to persons on a case-by-case basis in order to support
operational and schedular commitments.
a. The operating organization shal] establish an administrative procedure
which addresses extensions to ensure timely completion of requirements
associated with certification or qualification. This procedure should
include as a minimum:
(1) Responsibility for approval of the extension;
(2} Length of extension;
(3) Explanation of circumstances that prevented the person from
completing the requirements; and
(4) Description of the operational and/or schedular situation which
necessitated the extension.
b. Extensions of certification of operators and supervisors shall be
approved by the field organization. Extensions of qualification of
other personnel shall be approved by contractor facility management.
ALTERNATIVES TO EDUCATIONAL REQUIREMENTS. Educational criteria are
described as either baccalaureate, associate degree, or high school
Section 19
diploma. In each case, the type of degree {diploma} required is a function
of the person’s responsibilities. Persons who do not possess the forma]
educational requirements specified shall not be automatically eliminated
where other factors provide sufficient assurance of their abilities to
fulfill the duties of a specific position. These factors shall be evaluated
on a case-by-case basis and approved and documented by the operating
organization. The following are examples that may be considered in making
the evaluation of an acceptable alternative:to the educational requirements:
a. General Education Development (GED) test for a high school diploma;
b. Professional engineers license or completion of Engineer in Training
(EIT) examination for a baccalaureate or associate degree requirement;
_ DOE 5480. 20 [I-13
2-20-91
14,
15.
Completion of technical portions of an engineering, engineering technology,
or related science program may substitute for the baccalaureate or
associate degree program. Successful completion shall be determined by a
transcript or other certification by an accredited institution. For
example, completion of 80 semester credit hours may be substituted for the
baccalaureate requirement and 43 semester credit hours for the associate
degree. The courses shall be in appropriate technical subjects relevant to
the position to be filled; and
Related experience may substitute for education at the rate of six semester
credit hours for each year of experience up to a maximum of 60 credit
hours.
ALTERNATIVES TO EXPERIENCE REQUIREMENTS. Experience in design, construction,
and operational training may be considered applicable nuclear experience and
should be evaluated on a case-by-case basis.
a.
Where course work is related to job assignments, post-secondary education
may be substituted. Forma] education shall not be allowed to substitute
for more than 50 percent of the experience requirement unless otherwise
stated in Chapters II, III, or IV.
Job-related training in the position sought may qualify as equivalent to
nuclear experience on a one-for-one basis for up to a maximum of two years.
LIMITATIONS FOR OVERTIME WORKED. Administrative procedures shall be developed
and implemented to limit the working hours of operating organization personnel
who perform safety-related functions (e.g., certified operators and
supervisors, non-certified supervisors, radiation protection technicians,
chemistry technicians, qualified operators, and maintenance craftpersons and
supervisors, both facility force and construction).
a.
Adequate shift coverage shall be maintained without heavy use of overtime.
However, in the event that unforeseen problems require substantial amounts
of overtime to be used {such as during extended shutdown periods for
refueling, major maintenance, major facility modifications, technical
problems, or weather related occurrences), the following requirements shall
be applied on a temporary basis:
(1) A person shall not be permitted to work more than 16 consecutive
hours, excluding shift turnover time;
(2) A person shall not be permitted to work more than 24 hours in any 48
hour period, excluding shift turnover time;
{3) A person shall not be permitted to work more than 72 hours in any
7-day period, excluding shift turnover time;
16.
DOE 5480. 20
2-20-91
(4) A person shall not be permitted to work more than 14 consecutive
days without having two consecutive days off; and
Section 20
(5) Except during extended shutdown periods, brief pre- or post-shift
training sessions, or weather-related occurrences, the use of
overtime shall be considered on an individual basis and not for the
entire shift crew.
Any deviation from the overtime requirements shall be authorized on a
case-by-case basis in advance by the Plant/Facility Manager or his or
her designee in accordance with established procedures and with
documentation of the basis for granting the deviation. Individual
overtime shall be reviewed monthly by the Plant/Facility Manager or his
or her designee to assure that excessive hours have not been worked.
If a person is required to work in excess of 12 continuous hours, his or
her duties should be carefully selected. It is preferable that this
person not be assigned any task that could possibly endanger the safe
operation of the facility.
RECORD REQUIREMENTS. Contractors shall develop and implement administrative
procedures that specify requirements for the maintenance of training,
qualification, and certification records for operating organization
personnel.
a.
Qualification and certification of personnel shall be documented in an
easily auditable format. Individual record documentation shali include:
{1) Education, experience, and employment history and most recent
health evaluation summary {e.g., NRC Form 396);
(2) Training programs completed and qualification/certification
achieved;
(3) Latest completed checklists, graded written examinations {with
answers corrected as necessary or examination keys), simulator
examinations (where applicable), and operational evaluations used
for qualification/certification. The record should include an
evaluation of the knowledge and performance of the operator/
supervisor during operational evaluations;
(4) Lists of questions asked and the examiner’s overall] evaluation of
the operator/supervisor’s responses on oral examinations;
(5) Correspondence relating to exceptions to training requirements and
extensions of qualification/certification;
(6) Records of qualification for one-time-only special tests or
operations; and
‘DOE 5480. 20 I-15 (and I-16)
2-20-91
(7) Attendance records for required training courses or sessions.
b. A historical record that documents initial qualification or certification,
and applicable information from the above list that verifies the most
recent qualification or certification shall be retained in individual
records. Superseded information should be handled in accordance with the
procedures contained in DOE 1324.2A, RECORDS DISPOSITION.
DOE 5480. 20 If-1
2-20-91
CHAPTER II
CATEGORY A REACTOR PERSONNEL
PURPOSE. This Chapter provides specific requirements in addition to the
general requirements of Chapter I for personnel at DOE Category A reactor
facilities.
ENTRY-LEVEL REQUIREMENTS. Entry-level requirements for operating organization
personnel are intended to assure that these personnel have the knowledge,
skills, and abilities to operate and maintain the reactor and related support
systems in a safe and reliable manner under all conditions. Attachment II-]
summarizes the education and experience requirements for positions in this
Chapter.
Section 21
a. Managers. The term "Manager" refers to a person whose assigned
responsibilities include ensuring that a plant or facility is safely and
reliably operated, and that supporting operational and administrative
activities are properly controlled. Managers are responsible for nuclear
safety, operational efficiency and reliability, control of onsite
emergencies, and any other activities necessary to safeguard the health and
safety of the workforce, the general public, and the environment.
Operational responsibilities include prioritizing and assessing facility
activities including modifications, and overseeing the operating
organization. Administrative responsibilities include maintenance of a
qualified staff, budgets, maintaining employee performance, administering
disciplinary actions consistent with company policies, public information,
and coordination with corporate offices. This functional level typically
includes the Plant/Facility Manager or Director, the Operations Manager,
the Maintenance Manager, the Training Manager, and the Technical Manager.
(1) Plant Manager.
(a) Education: Baccalaureate in engineering or related science
{(b) Experience:
Nuclear 6 years
Supervisory or Management 4 years
Onsite 6 months
{c) Special Requirements:
1 Three years of the required nuclear experience may be power
plant experience; and
(2)
(3).
(4)
DOE 5480. 20
2-20-91
2 The Plant Manager shall hold, or have held, a senior
reactor operator certification for a similar Category A
reactor plant (or equivalent) or have been certified at an
appropriate simulator. Plant Managers who have an
assistant holding a senior reactor operator certification
need not meet this special requirement.
Operations Manager.
(a) Education: Baccalaureate in engineering or related science
(b) Experience:
Nuclear 4 years
Onsite 6 months
(c} Special Requirements:
1 One year of the required nuclear experience may be power
plant experience; and
2 The Operations Manager shal] hold a senior reactor operator
certification at the time of appointment to the position.
Maintenance Manager.
(a) Education: Baccalaureate in engineering or related science
(b) Experience: .
Nuclear 4 years
Onsite 6 months
(c}) Special Requirements:
1 Two years of the required nuclear experience may be power
plant experience; and
2 The Maintenance Manager shall be famitiar with
nondestructive testing and have an understanding of
electrical, pressure vessel, and piping codes and
standards.
Technical Manager.
(a) Education: Baccalaureate in engineering or related science
(b) Experience:
Nuclear 4 years
Onsite 6 months
DOE 5480. 20
2-20-91
b,
II-3
(c) Special Requirements:
1
2
One year of the required nuclear experience may be power plant
experience; and
The Technical Manager shall hold, or have held, a senior
reactor operator certification for a similar Category A
reactor plant {or equivalent) or have been certified at an
appropriate simulator.
(5} Training Manager.
(a) Education: Baccalaureate including courses in education and
technical subjects
(b) Experience:
Job related 4 years
which shall include,
Nuclear 2 years
(c) Special Requirements:
1
Ino
Supervisors.
The Training Manager shall have training in educational
techniques if not included in baccalaureate course material;
and
If the Training Manager does not hold a senior reactor
operator certification, another person who holds a senior
reactor operator certification shali be responsible to the
Training Manager for the content and conduct of the certified
operator training program.
Section 22
This functional level describes those persons who are
responsible for the quantity and quality of work and who direct the actions
of operators, technicians, or maintenance personnel. Their duties include
ensuring that work is performed in compliance with procedures, policies,
and industrial safety practices.
(1) Shift Supervisor.
(a) Education: High School Diploma
(b) Experience:
Nuclear 4 years
(c)
DOE 5480.20
2-20-91
Special Requirements:
1
2
Two years of the required nuclear experience may be power
plant experience; and
The shift supervisor shall hold and maintain senior reactor
operator certification.
(2) Senior Reactor Operator.
(a)
(b)
(c)
Education: High School Diploma
Experience:
Power Plant 4 years
Nuclear 2 years
Onsite 6 months
Special Requirements:
1
2
[uw
[fe
Two years of the power plant experience may be fulfilled by
academic or related technical training;
If the candidate for senior reactor operator does not
possess a baccalaureate in engineering or equivalent, the
candidate shall have one year experience as a reactor
operator at the reactor for which certification is sought;
Candidates for senior reactor operator with a baccalaureate
in engineering or equivalent shall participate in reactor
plant operations at power levels of at least 20 percent for
at least six weeks, while assigned in the control room as a
reactor operator candidate; and
Candidates for senior reactor operator with a baccalaureate
in engineering or equivalent shall perform all control
Manipulations that a reactor operator candidate would
_ perform.
(3) Qualified Supervisor.
(a)
Education: High School Diploma
(b) Experience:
Job related 4 years
Nuclear 1 year
Onsite 3 months
oom aan
DOE 5480. 20 II-5
2-20-91
c. Jechnical Support Personnel. Personnel in these positions are responsible
for supervision and performance of technical support functions for the
operating organization. Personnel involved in surveillance, testing,
analyzing plant data, planning modifications, program review, and technical
problem resolution in their area of expertise are also incllided. They have
expertise in mechanical, electrical, instrumentation and control,
chemistry, radiation protection, training, safety, quality assurance, or
reactor engineering. Unless otherwise stated, the basic education
requirement is a baccalaureate in engineering or related science; the
experience requirement is 2 years job-related, of which 1 year shall be
nuclear experience. Education and experience requirements are intended to
apply to supervisory positions or positions with authority to review and
concur, and not to entry-level positions.
(1) Reactor Engineering.
(a) Education: Baccalaureate in engineering or related science
(b) Experience:
Job related 4 years
which shall include,
Nuclear 2 years
Onsite 6 months
{c) Special Requirement: Nuclear experience shal] be in such areas
as reactor physics, core measurements, core heat transfer, and
core physics testing programs.
(2) Instrumentation and Control.
(a) Education: -Associate Degree in engineering or related science
(b) Experience:
Job related 2 years
which shall include,
Nuclear 1 year
Onsite 6 months
(3) Chemistry and Radiochemistry.
(a) Education: Baccalaureate in chemistry or related science
(b) Experience:
Job related 2 years
which shall include,
Nuclear 1 year
Onsite 6 months
(4)
(5)
(6)
DOE 5480. 20
2-20-91
{c) Special Requirement: One year of nuclear experience shall be
in radiochemistry.
Section 23
Radiation Protection.
{a) Education: Baccalaureate in a science or engineering subject,
including formal training in radiation protection.
(b) Experience:
Job related 4 years
which shall include,
Nuclear 3 years
Onsite 6 months
(c) Special Requirement: The three years nuclear experience shall
be professional -level.
Preoperational Testing Engineer.
(a) Education: Baccalaureate in engineering or related science
(b) Experience:
Nuclear 1 year
(c) Special Requirements:
1 The required nuclear experience may be power plant
experience; and
2 These persons shall be knowledgeable of test program
administration and the design and operational performance
requirements of the system and equipment being tested and
its interaction with other systems.
Startup Testing Engineer.
(a) Education: Baccalaureate in engineering or related science
(b) Experience:
Nuclear 2 years
(c) Special Requirements:
1 One year of the required nuclear experience may be power
plant experience; and
2 This person shall be knowledgeable of test program
administration, the system design and operational
requirements, and expected plant operational
characteristics during the test.
DOE 5480. 20 II-7
2-20-91
(7) Training Coordinator.
(a) Education: High School Diploma
(b) Experience:
Nuclear 2 years
Onsite 6 months
(c) Special Requirement: The required nuclear experience may be
power plant experience.
(8) Iraining Instructor.
{a) Education: High School Diploma
(b} Experience: Consistent with the material being presented.
{c) Special Requirements:
1 Instructors who provide instruction on the reactor plant
simulator to certified personnel shall hold, or have held,.a
senior reactor operator certification for a similar Category A
reactor plant (or equivalent) or have been certified on the
reactor plant simulator;
Ino
Instructors who are responsible for instruction of subjects
such as technical specifications, operating practice, and
control manipulations shall have received senior reactor
operator (or equivalent) training; and
[vo
Instructors shall have demonstrated knowledge of instructional
techniques through training or experience and be qualified by
the Training Manager for the material being presented.
(9) Shift Technical Advisor.
(a) Education: Baccalaureate in engineering or related science
(b} Experience:
Nuclear 1 year
Onsite 6 months
(c) Special Requirement: This person shall be knowledgeable of
control room instruments and controls and be assigned to advise
the responsible shift supervisor concerning abnormal plant
operating conditions.
DOE 5480.20
2-20-91
Operators, Technicians, and Maintenance Personne}. Operators,
technicians, and maintenance personnel are responsible for the
manipulation of facility controls, monitoring of instrumentation,
conduct of radiation surveys, control of plant chemistry, maintenance of
facility equipment and systems, or for the operation of equipment, as
related to the position. Examples include auxiliary operator, reactor
operator, electrician, mechanic, electronics technician, or laboratory
technician. Persons in training or apprentice positions shall not be
considered operators, technicians, or maintenance personnel, but may
perform work in the specific tasks for which qualification has been
achieved. Persons in training or apprentice positions may perform tasks
under the immediate supervision of a person qualified to perform that
specific task.
Section 24
(1) Qualified Auxiliary Operators.
(a) Education: High School Diploma
(b) Experience: Qualified auxiliary operators whose actions could
affect the quality of structures, systems, and components
important to safety shall have 1 year of nuclear experience.
(c) Special Requirement: The required nuclear experience may be
power plant experience.
(2) Reactor Operators.
(a) Education: High School Diploma
(b) Experience:
Nuclear 3 years
{c) Special Requirements:
1 Two years of the required nuclear experience may be power
plant experience; and
2 Six months of the required experience shall be experience
as a qualified auxiliary operator at the reactor for which
certification is sought.
(3) Technicians.
{a} Education: High School Diploma
(b} Experience:
Job related experience 3 years
DOE 5480, 20 II-9
2-20-91
(4) Maintenance Personnel.
(a) Education: Journeyman level
(b) Experience:
Related maintenance experience 3 years
MEDICAL EXAMINATION REQUIREMENTS. A medical examination shall be given to
prospective employees and a reexamination shal] be given at least every two
years to certified operators and supervisors to verify health and physical
fitness to safely perform their assigned tasks. Certified operators and
supervisors must also be cleared by medical examination prior to returning to
work following any serious illness or injury which keeps the person from
performing their duties for a period exceeding one month. Medical examination
requirements shall be in accordance with ANSI/ANS 3.4-1983, "Medical
Certification and Monitoring of Personnel Requiring Operator Licenses for
Nuclear Power Plants," and NRC Regulatory Guide 1.134, Rev. 2, 4-87, "Medical
Evaluation of Nuctear Power Plant Personnel Requiring Operator Licenses."
Medical examination requirements for other operating organization personnel
shall be in accordance with the procedures of the operating contractor.
ENGINEERING EXPERTISE ON SHIFT REQUIREMENTS. The operating organization shall
ensure that the operating shift possesses adequate engineering and accident
assessment expertise. This may be accomplished by designating a Shift
Technical Advisor (STA) for each shift, or by combining the shift supervisor or
an on-shift senior reactor operator with the STA position. If the combined
approach is utilized, the designated STA shall meet the following
qualifications:
a. Currently certified as a senior reactor operator; and
b. Successful completion of the STA training requirements in subparagraph 7a,
and one of the following educational requirements:
(1) Baccalaureate in engineering;
{2) Professional engineer’s license;
(3) Baccalaureate in engineering technology including course work in the
physical, mathematical, or engineering sciences; or
(4) Baccalaureate in a physical science including course work in the
physical, mathematical, or engineering sciences.
STAFFING REQUIREMENTS. The operating organization shall ensure that minimum
staffing requirements are met for safe and reliable operations. Any temporary
deviation from these requirements must be justified by a facility-specific
analysis and approved by the Head of the Field Organization.
Ii-10
a.
b.
DOE 5480. 20
2-20-91
Facility Staffing.
(1)
(2)
Overall staffing shall be based on the facility Safety Analysis
Report and Technical Specifications. Facility operation shall be
contingent upon meeting the criteria contained in these documents.
A list of facility personnel by name, title, and work and home
telephone numbers shall be readily available in the control room
for use by the operating crew. The list shall include:
Section 25
(a) Management personnel;
(b) Radiation safety personnel; and
(c) Technical support personnel.
Control Room Staffing.
(1)
(2)
(3)
(4)
(5)
A certified reactor operator or senior reactor operator shall be at
the controls in the control room at all times when the reactor is
fueled.
A certified senior reactor operator shall be in the control room at
all times when the reactor is operating or in an operational mode
other than cold shutdown or refueling as defined by the Technical
Specifications.
A certified senior reactor operator, or senior reactor operator
limited to fuel handling, shall be present at the facility to
directly supervise any alteration of the core including fuel
loading or transfer. This person shall have no other concurrent
duties.
The operator at the controls of a Category A reactor should have an
unobstructed view of, and access to, the operational control
panels, including instrumentation displays and alarms, to be able
to initiate prompt corrective action when necessary on receipt of
indication (instrument response or alarm) of a changing condition.
Administrative procedures shall be established that define and
outline, preferably with sketches, the specific areas where the
senior reactor operator and reactor operator must remain to be
considered "in the control room" and "at the controls,"
respectively. These procedures should require the senior reactor
operator in the control room to be in sight of, or in audible range
of, the reactor operator at the controls or in audible range of the
contro] room annunciators.
DOE 5480. 20 II-11
2-20-91
6. SIMULATOR REQUIREMENTS. DOE production reactors shall have a full-scope
simulator that meets the requirements contained in ANSI/ANS 3.5-1985, "Nuclear
Power Plant Simulators for use in Operator Training," and Regulatory Guide
Positions C.5 and C.6 contained in Nuclear Regulatory Commission Regulatory
Guide 1.149, Revision 1, of April 1987, "Nuclear Power Plant Simulation
Facilities for Use in Operator Licensing Examinations," for reactor operator
and senior reactor operator training.
a.
If a full-scope simulator is to be utilized for more than one production
reactor, the differences between the simulator and reacter shall be
identified and documented by the operating organization and shall be
approved by the Head of the Field Organization. These differences should
not be so significant that they have an adverse impact on the ability of
the simulator to meet the requirements and guidance of ANSI/ANS 3.5-1985.
The need for a full-scope or partial-task simulator for DOE Category A test
and research reactors shall be based on evaluations conducted by the
operating organization. These evaluations shall include determination of
the ability to adequately provide training in the facility covering all
operator actions, where timely operator action must be taken to bring the
reactor to, or maintain it in a safe state. The evaluation should also
assess the ability to provide adequate training in normal operations,
anticipated transients, and accident conditions. Adequate training may,
however, be achieved by actual plant maneuvers, drills, partial-task
simulators, or combinations of these. Training conducted in the facility
shall not lead to or have the potential for safety concerns. The
determination of the need for a simulator, for other than production
reactors, shall be approved by the Head of the Field Organization and the
cognizant PSO,
Section 26
7. SPECIFIC TRAINING REQUIREMENTS. This section provides additional
position-specific training requirements.
a.
shift Technica] Advisor (STA). STA training shall include:
(1) Accidents analyzed in the facility Safety Analysis Report (SAR) and
the consequences of these accidents;
(2) Thermodynamics/fluid flow, reactor physics, system engineering,
nuclear instrumentation, process computer, and facility response;
(3) The duties, responsibilities, and authorities of the STA;
(4) Performance of control manipulations on the simulator (for those
facilities having simulators), by actual facility maneuvers or drills,
or combinations of these;
II-12
b.
DOE 5480.20
2-20-91
(5) Response to and analysis of facility transients and accidents; and
(6) The relationship of accident conditions to offsite consequences and
protective action strategies.
Fuel Handling Operations. All fuel handling operations shall be
performed by or under the direct supervision of a person certified to
perform the required functions. The requirements below are not
necessary if fuel handling is performed by persons qualified for such
under regular reactor operator and senior reactor operator certification
programs:
(1) A specific qualification program shal] be established for fuel
handling operators and supervisors. The program shall include
training for their assigned tasks; and
(2) The qualification program for fuel handling operators and
supervisors shall consist of initial and continuing training.
Training and examination may be limited to that needed for fuel
handling safety, the impact of fuel handling on safety, and actions
to be taken during abnormal and emergency conditions.
Control Manipulations. Reactor operator and senior reactor operator
candidates shall perform a minimum of five significant reactivity
manipulations (e.g., reactor startup, reactor shutdown, >10% change in
' reactor power) for initial reactor operator and senior reactor operator
qualification. Additional control manipulations shall be based on the
job analysis. The control manipulations list shall specify which
control manipulations are to be performed annually and which are to be
performed biennially as determined by the analysis. Following initial
qualification, the senior reactor operator need only direct control
manipulations to satisfy this requirement.
Reactor Operator Written Examinations. Reactor operator written
examinations shall contain a representative selection of questions on
knowledge, skills, and abilities identified from learning objectives
developed from the job analysis and from information in facility Safety
Analysis Reports (SAR), system description manuals, operating
procedures, Technical Specifications, and Unusual Occurrence Reports
(UOR). The written examination shall be consistent with the job
analysis, and include representative sampling from:
(1) Fundamentals of reactor theory, including fission process, neutron
multiplication, source effects, control rod effects, criticality
indications, reactivity coefficients, and poison effects;
(2) General design features of the core, including core structure, fuel
elements, control rods, core instrumentation, and coolant flow;
DOE 5480. 20 [I-13
2-20-91
(3) Mechanical components and design features of the primary system;
(4) Secondary coolant and auxiliary systems that affect the facility;
Section 27
(5) Facility operating characteristics and reasons for these
characteristics during steady state and transient conditions,
including chemistry, cause and effects of temperature, pressure and
reactivity changes, effects of load changes (if applicable), and
operating limits;
(6) Reactivity control mechanisms and instrumentation, including design,
components, and functions;
(7) Control and safety systems, including design, components, functions,
instrumentation, signals, interlocks, failure modes, and automatic and
manual features;
(8) Emergency systems, including components, capacity, and functions;
(9) Shielding, isolation, and containment/confinement design features,
including access limitations;
(10) Operating procedures, including administrative, normal, abnormal, and
emergency;
(11) Radiation monitoring systems, including purpose, operation, alarms,
and survey equipment;
(12) Radiological safety principles and procedures;
(13) Radioactive materials and effluents, including procedures and
equipment available for handling and disposal;
(14) Principles of heat transfer, thermodynamics and fluid mechanics; and
(15) Use of installed plant systems for the control and mitigation of an
accident in which the core may be severely damaged.
e. Senior Reactor Operator Written Examinations. The senior reactor operator
written examination shall contain, consistent with the job analysis, the
following topics in addition to those required for reactor operators:
(1) Conditions and limitations for facility operations;
(2) Operating limitations in the Technical Specifications and their bases;
11-14
fF.
DOE 5480.20
2-20-91
(3) Procedures required to obtain authority for design and operating
changes in the facility;
(4) Radiation hazards that may arise during normal and abnormal
situations, including maintenance activities and various
contamination conditions;
(5) Assessment of conditions and selection of appropriate procedures
during normal, abnormal, and emergency situations;
(6) Procedures and limitations for initial core loading, alterations in
core configuration, control rod programming, and determination of
various internal and external effects on core reactivity; and
(7) Fuel handling facilities and procedures.
Operational Evajuations. Operational evaluations shall include a
facility walkthrough or a combination walkthrough and simulator
examination (for those DOE facilities having simulators), and may
_ include system and/or component operation. Operational evaluations, to
the extent possible and consistent with the job analysis, shall require
the candidate to demonstrate an understanding of, and the ability to
perform the actions necessary to:
(1) Perform prestartup procedures including operation of controls
associated with equipment which could affect reactivity;
(2) Manipulate the console controls as required to operate between
shutdown and designated power levels;
(3) Identify annunciators and condition-indicating signals and perform
appropriate remedial actions;
(4) Identify instrumentation systems and the significance of the
instrument readings;
(5) Observe and safely control the operating behavior characteristics
of the facility;
(6) Perform control manipulations to obtain desired operating results
during normal, abnormal, and emergency situations;
(7) Safely operate heat removal systems, including the primary coolant,
emergency coolant, and decay heat removal systems and explain
relationships between proper operation of these systems to the
operation of the facility; ;
Section 28
DOE 5480. 20
2-20-91
(8)
(9)
(10)
(11)
(12)
(13)
I1-15
Safely operate auxiliary and emergency systems including controls of
facility equipment that could affect reactivity or release radioactive
or other hazardous materials to the environment;
Demonstrate or describe the use and function of radiation monitoring
systems, including fixed radiation monitors and alarms, portable
survey instruments, and personnel monitoring equipment;
Demonstrate knowledge of significant radiation hazards, including
permissible levels in excess of those authorized, and the ability to
perform other procedures to reduce excessive radiation levels and to
guard against personnel exposure;
Demonstrate knowledge of the emergency plan, including, as
appropriate, reactor operator or senior reactor operator
responsibility to decide whether the plan should be executed and
assigned duties under the plan;
Demonstrate knowledge and ability, as appropriate to the assigned
position, to assume the responsibilities associated with safe
operation of the facility; and
Demonstrate the ability to function within the control room team in ,
such a way that procedures are adhered to and Technical Specifications
are not violated. .
g. Operating Crew/Shift Training.
(1)
(2)
Reactor Operators. Reactor operator trainees shall be assigned to an
operating crew full-time for a minimum of 3 months shift training with
no concurrent duties that are not related to the operation of the
facility. During this period, under the observation and control of a
certified reactor operator, the trainee shall manipulate the facility
controls and perform the same duties as a certified reactor operator.
Senior Reactor Operator. Senior reactor operator trainees shall be
assigned to an operating crew full-time for a minimum of 3 months
shift training with no concurrent duties that are not related to the
operation of the facility. During this period, under the observation
and control of a certified senior reactor operator, the trainee shall
supervise the manipulation of the facility controls and perform the
same duties as a certified senior reactor operator.
8. OPERATOR PROFICIENCY REQUIREMENTS. In order to maintain proficiency, al]
certified reactor operators and senior reactor operators must actively perform
job functions associated with their certification.
11-16
DOE 5480.20
2-20-91
To maintain proficiency, operators shall perform certification duties:
(1) During 5 eight-hour shifts per calendar quarter; or
(2) During 3 twelve-hour shifts per calendar quarter.
If the proficiency requirement above is not met, certification shall be
suspended and the person shall not be assigned certification duties
until certification is regained. Certification may be regained by
performing certified operator duties under the direct supervision of a
certified operator for a minimum period of 24 hours and must include a
complete tour of the facility and all shift turnover procedures.
oo
DOE 5480. 20 Attachment II-1
2-20-91 Page I[-]?
CATEGORY A REACTOR
MINIMUM EDUCATION AND EXPERIENCE
EDUCATION EXPERIENCE SPECIAL
REQMTS
Degree
or Job RO/SRO
Diploma} Other | Related Nuclear CERT
MANAGERS
Plant BS (1) 6 Yr.(2)(3)|SRO (5) f
Operations BS 4 Yr.(3)(8);SRO (15)
Maintenance BS {9} 4 Yr.(3)(7)
Technical BS 4 Yr.(3)(8)}SRO (6)
Training BS 4 Yr. 2 Yr. SRO (103
SUPERVISORS
Shift Supervisor HS 4 Yr. (7) |SRO
Senior Reactor Operator HS 4 Yr.(14}} 2 Yr. (3) |SRO (11)
Qualified Supervisor HS 4Yr. | 1 Yr. (4)
TECHNICAL SUPPORT PERSONNEL
Reactor Engineering BS 4 Yr. 2 Yr. (3)
Instrumentation and Control AS 2 Yr. 1 Yr. (3)
Chemistry/Radiochemistry BS 2 Yr. 1 Yr. (3)
Radiation Protection BS 4 Yr. 3 Yr. (3)
Preoperational Testing BS 1 Yr. (8)
Startup Testing BS 2 Yr. (8)
Training Coordinator HS 2 Yr.(3)(7)
Instructor HS (12) (13)
Shift Technical Advisor BS 1 Yr. (3)
Attac