DOE O 5000.3A, Occurrence Reporting and Processing of Operations Information
Functional areas: Safety, Health, Security, Occurrence Reporting, Environment
To establish a system for reporting of operations information related to DOE-owned or operated facilities and processing of that information to provide for appropriate corrective action in accordance with the policy set forth in Paragraph of this Order.
Version history and related documents
Superseded by
A newer version replaces this document.
Supersedes
Earlier documents this one replaced.
- DOE O 5000.3Unusual Occurrence Reporting System (May 30, 1990)
Document text
Text extracted from the attached file. Refer to the original document for the authoritative version.
Section 1
— US. Department of Energy ORDER
Washington, D.C.
DOE 5000. 3A
B280-90
SUBJECT: QCCURRENCE REPORTING AND PROCESSING OF
OPERATIONS INFORMATION
1. PURPOSE. To establish a system for reporting of operations information
related to DOE-owned or operated facilities and processing of that
information to provide for appropriate corrective action in accordance with
the policy set forth in Paragraph 6 of this Order.
2. CANCELLATIONS.
DOE 5000.3 UNUSUAL OCCURRENCE REPORTING SYSTEM of 11-7-84.
3. SCOPE. Except as noted below, the provisions of this Order apply to
Departmental Elements and contractors performing work for the Department as
provided by law and/or contract and as implemented by the appropriate
contracting officer.
This Order describes the requirements for reporting and processing of
occurrences related to the operation of those DOE-owned or operated
facilities defined in Paragraph 5 including occurrences related to safety,
health, security, property, operations, or environment up to and including
emergencies. Specifically excluded from this Order are:
a. Nuclear explosive occurrence reporting, analysis, and information
dissemination required by DOE 5610.3, Chapter VIII;
b, Reporting by the Power Marketing Administrations of major electrical
power outages, disturbances, and fuel shortages which are suhject to the
emergency power system reporting requirements prescribed in 10CFR205,
350 through 354, Report of Major Electric Utility Systems Emergencies;
c. The Naval Nuclear Propulsion Program; (Paragraph 9h);
d. Reporting required by other DOE Orders for normal record-keeping
purposes; and
e. Additional reporting as required by external regulatory agencies.
4. REFERENCES.
a. DOE 5480.11, RADIATION PROTECTION FOR OCCUPATIONAL WORKERS, of 12-21-88,
which establishes occupational radiation standards for DOE and DOE
contractor operations.
DISTRIBUTION: INITIATED BY:
All Departmental Elements Office of Nuclear Energy
2 | DOE 5000.3A
| | 5-30-90
b. DOE 5484.1, ENVIRONMENTAL PROTECTION, SAFETY, AND HEALTH PROTECTION
INFORMATION REPORTING REQUIREMENTS, of 2-24-81, which provides for
“health protection significance for Departmental operations; for
' investigation of occurrences; and effluent and environmental monitoring
program requirements.
-¢. DOE 5500.2A, EMERGENCY NOTIFICATION, REPORTING, AND RESPONSE LEVELS, of
' -* 4+13-88, which provides for an emergency notification and reporting
systen and establishes emergency response levels and associated response
act ons.
d. DOE 5500.3, REACTOR AND NONREACTOR NUCLEAR FACILITY EMERGENCY PLANNING,
' PREPAREDNESS AND RESPONSE PROGRAM FOR DOE OPERATIONS, of 8-13-81, which
establishes requirements for site specific emergency plans and
procedures for radiological emergencies in reactors and non-reactor
nuclear . facilities.
‘e. DOE 5610.3, PROGRAM TO PREVENT ACCIDENTAL OR UNAUTHORIZED NUCLEAR
“EXPLOSIVE DETONATIONS, of 12-18-80, Chapter VIII, “Nuclear Explosive
Occurrence Reporting, Analysis, and Information Dissemination Program, *
which establishes a program whereby operating experiences, unusual
occurrences, and incidents or accidents occurring during operation with
nuclear explosives which have potential nuclear safety implications are
reported and analyzed. .
5. DEFINITIONS.
a. “Event. A real-time occurrence (e.g., pipe break, valve failure, loss of
power, etc.).
b. Condition. Any as-found state, whether or not resulting from an event,
Section 2
- which may have adverse safety, health, quality assurance, security,
operational or environmental implications. A condition is more
programmatic in nature, for example, an error in analysis or
calculation; an anomaly associated with design or performance; or, an
item indicating a weakness in the management process are all conditions.
c.. Facility. Any equipment, structure, system, process or activity that
' fulfills a specific purpose. Examples inctude accelerators, storage
areas, fusion research devices, nuclear reactors, production or
processing plants, coal conversion plants, magnetohydrodynamics
experiments, windmills, radioactive waste disposal systems and burial
grounds, testing laboratories, research laboratories, transportation
activities and accommodations for analytical examinations of irradiated
and unirradiated components.
conn, vo reporting-of information. having-environmental protection, safety, or 00”
—
- —,
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DOE 5000.3A
5-30-90
d. DOF Facility Representative. For each major facility or group of lesser
facilities, an individual or his or her designee assigned responsibility
by the Head of the Field Organization for monitoring the performance of
the facility and its operations. This individual shal] be the primary
point of contact with the contractor and will be responsible to the
appropriate Program Senior Official and Head of Field Organization for
implementing the requirements of this Order. —
e. Facility Manager. That individual, or his or her designee usually but
not always a contractor, who has direct line responsibility for.
operation of a facility or group of related facilities, including
authority to direct physical changes to the facility.
f. Occurrence Report. A written evaluation of an event or condition that
is prepared in sufficient detail to enable the reader to assess its
' significance, consequences, or implications: and to evaluate the actions
_. being proposed or employed to correct the condition or to avoid
recurrence. -
g. Program Manager. The DOE Headquarters (HQ) individual, or his or her
designee designated by and under the direction of a Program Senior
Official, who is directly involved in the operation of facilities under
his or her cognizance, and with signature authority to provide technical
eirection through DOE Field Organizations to contractors for. these
acilities.
h. Program Senior Official (PSO). Heads of DOE offices which have
responsibility for specific facilities. These include: the Assistant
Secretaries for Conservation and Renewable Energy; Nuclear Energy;
Defense Programs; Fossil Energy; and the Directors of Energy Research;
Civilian Radioactive Waste Management; New Production Reactors; and
Environmental Restoration and Waste Management.
i. Reportable Occurrence.. Events or conditions to be reported in
accordance with the criteria defined in this Order.
6. POLICY. It is the policy of the Department to. encourage a positive
attitude toward reporting occurrences and. that occurrences be consistently
reported to assure that both DOE and DOE contractor line management,
including the Office of the Secretary, are kept fully and currently
informed of al] events which could: (1) affect the health and safety of the
public; (2) seriously impact the intended purpose of DOE facilities; (3)
have a noticeable adverse effect on the environment; or (4) endanger the
health and safety of workers. It is also the policy of the Department
that there be a system for determining appropriate corrective action and
Section 3
DOE 5000.3A
5= 30-90
for ensuring that such action is effectively taken. ‘Specifically, it is
DOE policy to ensure:
wie. .limely identification, categorization, notification, and reporting to
oso DOE“and contractor management of all ‘Reportable Occurrences at DOE-owned”™
or operated facilities;
b. Timely evaluation of and implementation of appropriate corrective
actions;
c. Maintenance of a centra? DOE operational data base containing all
occurrence reports;
a. Review of Reportable Occurrences. to assess significance, root causes,
generic implications, and the need for corrective action; and
e. Dissemination of occurrence reports to DOE operations and facilities to
prevent similar occurrences, — .
OCCURRENCE CATEGORIZATION, NOTIFICATION AND REPORTING REQUIREMENTS .
Reportable Occurrences shall be categorized and notifications made and
reports prepared as described in this Order. Categorization of occurrences
by their seriousness is required in order to ensure that the urgency of
notification is readily identifiable and that the more serious occurrences
are highlighted to management. Attachment 1 to this Order, CATEGORIZATION
OF REPORTABLE OCCURRENCES, shall be used to establish facility specific
reporting requirements, and their categorizations. Attachment I provides a
minimum set of standards necessary to allow specific sites/facilities to
develop specific Reportable Occurrences applicable to their operations
which reflect the DOE-desired degree of significance in categorizations.
a.. Categorization. Categorization of Reportable Occurrences shall be made.
as soon as practical and should be made within 2 hours of
identification. If categorization is not clear, then the occurrence
shall be initially categorized at the higher level being considered and
DOE notified in accordance with this Order. The occurrence
categorization shall either be elevated, maintained, or lowered as
information is made available. The categories of Reportable Occurrences
are:
{1) Emergencies. Emergencies are the most serious occurrences and
require an increased alert status for onsite personnel and, in
specified cases, for offsite authorities. The detailed definitions
and classifications of emergencies and appropriate emergency
responses to be taken are provided in DOE 5500.2A. The types of
occurrences that are to be categorized as emergencies are:
(a) Any unintentional nuclear criticality that results or could
result in actual or potential facility damage. or release of
radioactive material to the environment;
Co
DOE 5000.3A
5-30-90
(2)
(b)
numa. hich results or could resultin.significant..offsite...
(c)
(d)
{e}
(f)
Any actual or potential release of material to the environment
consequences;
Any natural or man-made event posing an actual or potential
threat to the integrity of the facility, that results or could
result in significant offsite consequences;
Any event in process or having occurred which invotves an
actual or potential substantial degradation of the level of
safety of the facility that results or could result in
significant offsite consequences; or
Any safeguards or security event which is an actual or
potential threat to DOE operations, facilities, or personnel,
and results or could result in significant effects on the
public health and safety and/or on national security.
Any event which requires activation of the site emergency
plan.
Unusual Occurrences. An unusual occurrence is a non-emergency:
Section 4
occurrence that has significant impact or potential for impact on
safety, environment, health, security, or operations. The types of
occurrences that are to be categorized as unusual occurrences are
those that:
(a)
(b)
(c)
(d)
Result in the release of radioactive or hazardous materials
above limits established in, or violate safety, environment,
or health requirements defined in, permits or regulations;
Are significant internal or external threats to safety,
environment, or health protection or the ability of a facility
to operate;
Involve significant degradation of safety systems or
environmental, safety, or health conditions;
Result in fatalities, exposures to hazardous or radioactive
materials or offsite or onsite contamination in excess of
regulatory allowable limits, but less than protective response
recommendations as defined in DOE 5500.3, failure of
environmental monitoring equipment necessary to demonstrate
compliance, failure of safety equipment or systems reducing
the capability below a minimum required safety function, or
significant delay or cost in operations;
DOE 5000.3A
5-30-90
_(e) Result in the actuation of emergency systems or engineered
safety features, except under approved testing;
~"(#) Violate. technical specifications, operational “safety
requirements, | or involve.an unreviewed safety question;
(g) Violate DOE safety requirements, environmental requirements,
- or result_in.the loss of control or release of radioactive
_, material above allowable: limits; or
{h) Result in the release of a hazardous substance or material
. that exceeds.a reportable quantity and is not federally
permitted as defined in Attachment I.
(3} Off-Normal Occurrence . Off- -normal occurrences are abnormal or
unplanned events or conditions that adversely affect, potentially
affect, or are indicative of degradation in, the safety, security,
environmental. or health protection performance or operation of a
facility. The types of occurrences that are to be categorized as
off-normal occurrences are those that:
(a) Are internal or external threats to safety, environmental,
health protection or the ability of a facility to operate:
(b) Involve degradation of environmental, safety or health
conditions;
(c) Result in serious personnel injury or significant lost workday
cases; personnel contamination, assimilation, exposure or
significant. onsite or offsite contamination of hazardous or
radioactive materials in excess of administrative limits but
_ within regulatory limits; or degradation of environmenta}
_. monitoring equipment necessary. to demonstrate compliance; |
(d) Result in the violation of safety, environmental, or health
administrative limits; or ,
(e} Involve operational procedural violations, including
_,, Maintenance and administrative procedures which have the
_ potential to impact the safety, security, environmental or
health performance or operation of a facility.
—b. Notification. Requirements for oral and written notification of
‘Reportable Occurrences: are as follows: ,
_(1). Emergencies. Oral notification to DOE and offsite authorities of
"alert, site, and general emergencies shal} be made within 15
minutes or less’ of categorization. | Written notification shall be
,
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DOE 5000.3A ©
5- 30-90
made as soon as practical but in any event, within 24 hours of
7 thé Occurrence Report).
Section 5
(2) Unusual Occurrences. Oral notification to DOE of unusual
occurrences shall be as soon as sufficient information is obtained
to indicate the general nature and extent of the occurrence but in
any event, within 2 hours of categorization. Written notification
shall be made within 24 hours of categorization utilizing the
Notification Report.
(3) Off-Normal Occurrences. For off-normal occurrences oral
notification to DOE is not mandatory, but written notification
shall be made within 24 hours of categorization utilizing the
' Notification Report.
Follow-up Notification. In addition to the initial oral notifications
_ required in Paragraph 7b, follow-up oral notification shall also be made
to DOE for any of the following:
(1) Any further degradation in the level of safety of the facility or
other worsening conditions, including those that require the -
declaration of any of the emergency action levels, if such a
declaration has not been previously made;
(2) Any change from one emergency action level to another;
(3) Termination of an emergency.
Occurrence Report Preparation. An Occurrence Report shall be prepared
for all Reportable Occurrences, according to the instructions provided
in Attachment II, INSTRUCTIONS FOR COMPLETING AN OCCURRENCE REPORT. The
submission of Occurrence Report information is required as follows:
(1} The Notification Report shall be prepared as required in Paragraph
7b of this Order and shall constitute the first page of the
Occurrence Report;
(2) Within 10 working days of categorization, the contractor shall
submit an Occurrence Report utilizing the information available at
that time;
(3) The Occurrence Report shall be updated when significant new
information is available; and
(4) The final Occurrence Report shall be prepared and distributed by
the contractor in accordance with this Order when the cause of the
occurrences has been analyzed, root cause and contributing causes
determined, corrective actions determined and scheduled and
categorization, utilizing the Notification Report. (first. page of... occ
8 IMPLEMENTATION. REQUIREMENTS...
a. Qecurrence Categorization and Not ification Process.
@)
(2)
(3)
(4)
(5)
(6).
(7)
(8)
(9)
DOE 5000.3A
§- 30-90
lessons-Tearned identified. The final Occurrence Report shal? be
approved by DOE.
The facility staff and operators shall identify and promptly notify
the Facility Manager of abnormal events and conditions and record
and archive al? information pertaining to such occurrences.
Appropriate immediate response(s) shal] be taken by contractor
operations personnel to stabilize or return the facility/operation
to a safe condition.
The Facility Manager shal] categorize the occurrence as required in
Paragraph 7a of this Order utilizing the facility specific
procedures developed in accordance with Paragraph 8d(2) of this
Order.
The Facility Manager or his or her designee shall be available at
all times to carry out the requirements of this Order.
For oral notification, the Facility Manager shall simultaneously
contact the DOE Facility Representative and the HQ EOC through
which the DOE Program Manager or his or her designee and any other
necessary program staff can be located and direct communications
links with the Facility Manager established. The HQ EOC function
here is to facilitate communications within line organizations, and
to record and archive conversations. The Facility Manager may use
the local Field/Site EOC to expedite establishing the direct
communication link required above.
Section 6
The Program Manager or his or her designee shall notify his or her
PSO of the occurrence, and, for emergencies, the PSO shall notify
the Secretary, the Office of Environment Safety and Health, and, as
appropriate, the Office of Nuclear Safety. For all other
occurrences, the PSO shall use judgement as to notification of
these Departmental elements.
The DOE Facility Representative or his or her designee shall be
available at all times to carry out the requirements of this Order.
The DOE Facility Representative shall notify the appropriate Head
of the Field Organization of Reportable Occurrences.
During the entire process of notification and reporting, as noted
in this Order, the DOE Facility Representative and Program Manager
- should use the current management chain established for the Vine
organization in providing program direction to the contractor. O
5
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DOE 5000.3A
5- 30-90
in the operational data base, and distribute it to the DOE Facility
Representative and Program Manager within 24 hours of
categorization.
b. Qccurrence Report and Follow-up P s.
(1)
(2)
(3)
(4)
(5)
For every Reportable Occurrence, the Facility Manager shall
determine and document in the Occurrence Report as soon as
practical:
(a) The significance, nature and extent of the event or condition;
(b} The cause(s) of the event or condition, including the root
cause(s) as appropriate;
(c) The corrective actions to be taken to correct the condition
and prevent recurrence.
The DOE Facility Representative in consultation with the DOE
Program Manager shall provide the Facility Manager his or her
assessment of the occurrence and of the initial and proposed
corrective actions and follow-up of the contractor and any other
actions DOE has taken since the occurrence, in a timely manner for
inclusion in the Occurrence Report.
Within 10 working days of categorization, the Facility Manager
shall submit in accordance with subparagraph (6) below, an update
to the Occurrence Report, including updated information provided by
the DOE Facility Representative in accordance with subparagraph (2)
above. Complete information required in subparagraph {1) above
should be available at that time for the majority of Reportable
Occurrences.
The Occurrence Report shall be prepared, signed by the Facility
Manager and submitted to the DOE Facility Representative as a final
report when the cause of the occurrence has been analyzed, root
cause and contributing causes determined, corrective actions
determined and scheduled, and Jessons-learned identified.
The final Occurrence Report shall then be reviewed and signed by
the DOE Facility Representative within 3 working days of receipt
and forwarded to the Program Manager for signature acknowledging
receipt, when the information required in subparagraph (4) above is
provided. The signed report shali be returned to the Facility
Manager for distribution, in accordance with subparagraph (6)
below, as a final report.
10
(6)
DOE 5000.3A
5~ 30-90
The Occurrence Reports (10-day and finat) shall be entered into the
DOE operational data Mae neatre Facility Manager and distributed
(7)
(8)
(9)
oe PSOs, the affected Head of Field Organization, the DOE Facility
Representative, Office of Nuclear Safety (NS-1), Office of
Environmental Safety and Health (EH-1), al] DOE Management and
Operations (M&0) contractors, the Office of Nuclear Safety Policy
and Standards (NE-70), the Defense Nuclear Facility Safety Board
tore and the Advisory Committee on Nuclear Facility Safety
Section 7
During this entire process, the DOE Facility Representative and the
Program Manager shal] monitor the Facility Manager’s evaluation of
the occurrence to ensure acceptability of root cause
determinations, generic implications, and corrective action(s)
implementation and closeout. They shall also interact with the
- contractor and Field Organization oversight organizations as
necessary and inform and advise their respective management of
their findings.
If the DOE Facility Representative or Program Manager identify an
unresolved issue regarding actions or determinations on a
Reportable Occurrence, the Program Manager shall elevate the issue
to the PSO and, if necessary the Secretary for resolution and
irection. oe
‘On a monthly basis, the contractor shall prepare a report and
distribute to all DOE PSOs and Heads of Field Organizations, and
update the operational data base on the status of all incomplete
Occurrence Reports and incomplete corrective actions.
c. Utilization of Reportable Occurrence Information.
q)
(2)
Operational Data Base. The Office of Nuclear Energy (NE- 1) shall
establish and maintain an unclassified central DOE operational data
base containing Occurrence Reports entered into the DOE operational
data base by the Facility Manager. The information in the data
base shall be available to all DOE operating facilities and
Departmental elements.
ion. Contractors for each facility or group of facilities
shall collect and disseminate to their personnel the operations
information obtained from their facilities and the lessons to be
learned from this information. Each Facility Manager should adopt
the use of trending and analysis of this information for early
indications of deteriorating conditions. Corrective actions should
be taken for any identified deteriorating conditions. The Facility
: Manager should review the DOE operational data base to identify
~ good practices and lessons learned from other facilities that can
be used in his/her facility.
e
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DOE 5000.3A
5-30-90
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lL
Program Senior Officials (PSOs) shall take action to have procedures
established for implementation of the requirements of this Order for
facilities under their cognizance. These procedures Shall be approved
by the PSO and shall include:
{1) Responsibilities of the contractor, field organization,
Headquarters program office, and the HQ Emergency Operations Center
(EOC).
(2) Categorization, notification, and reporting requirenents for each
facility.
Training.
PSOs shall take action to have training programs established for both
DOE and contractor personnel in the requirements of this Order for
facilities under their cognizance. These training programs shall
include: a
(1) Indoctrination in the philosophy of occurrence reporting as
outlined in Paragraph 6 of this Order.
(2) Identification of Reportable Occurrences; their categorization,
notification, and associated reporting requirements; analysis,
determination of root causes and generic implications; and
implementation, tracking and close-out of corrective actions.
(3) Input of occurrence reports into the DOE operational data base.
Implementation Schedule. The requirements of this Order shall be
implemented in accordance with this paragraph.
{1) On the date of issuance of this Order, the existing reporting
procedures and requirements relating to form, distribution, timing,
and approval] of occurrence reports that are currently in use shall
continue to be used. However, occurrences to be reported shall be
those required by Paragraph 7a and Attachment 1 of this Order.
Section 8
(2) Within 3 months of issuance, all the requirements of this Order
shall be implemented with the exception of the requirements of
Paragraph 8c dealing with the establishment and utilization of the
DOE operational data base.
(3) Within 10 months of issuance ‘the requirements in Paragraph 8c shall
be implemented.
12 . DOE 5000.3A
5-30-90
yg. SPONSIBILITIES AND AUTHORITIES
Assistant Secretary for Nuclear Energy {NE- 1) in addition to the
“oresponsibilittes-presceri: : Wwe has
overall Departmental policy responsibility for occurrence - reporting
activities, develops reporting policies and procedures, and specifically
sha
(1) Develop, promulgate, and maintain policies necessary ‘to implement
and sustain an effective occurrence reporting system;
(2) Develop, promulgate, and maintain guidance materials, and conduct
workshops, as necessary, for implementing the requirements of this
Order; and
(3) Monitor appraisal reports relative to reporting activities at DOE
facilities to assess implementation of this Order to identify
needed improvements.
b. Director, Office of Nuclear Safety (NS-1), acting as the independent
element responsible for nuclear safety oversight of line management for
the Department, shall:
(1) Monitor and audit all aspects of the implementation of this Order
related to nuclear safety including review of facility specific
procedures;
(2) Review Occurrence Reports. and identify circumstances that are
indicative of deterioration or poor program performance in nuclear
safety which may warrant further action; and,
(3) Acting as the central Departmental liaison with the ACNFS and
ONFSB, notify and review issues of safety significance identified
through the occurrence reporting process with the ACNFS and DNFSB
as appropriate.
c. Assistant Secretary for Environment, Safety and Health (EH-1), acting as.
the independent element responsible for environment, occupational
safety, and health oversight of line > management for the Department,
sha
(1) Monitor and audit all aspects of the implementation of this Order
| related to the EH functional areas of responsibility; and
(2) Review Occurrence Reports and identify circumstances that are
indicative of deteriorating or poor program performance in the EH
areas of responsibility which may warrant further actions.
()
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DOE 5000.3A
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7 €.
Program Senior Officials (PSO), in addition to other responsibilities
“prescribed in this Order, shall” ‘carry out responsibilities which include “°°
but are not limited to:
(1) Providing clear and explicit delegations of responsibility and
authority for implementing this Order;
(2) Establishing agreements with Heads of Field Organizations to ensure
support to the DOE Facility Representative and DOE Program
Manager(s) in accordance with this Order;
(3) May appoint Headquarters investigation boards as required under DOE
5484.1.
Program Managers, in addition to other responsibilities prescribed in
this Order, shal] carry out responsibilities which include but ar not
limited to:
a) Overviewing activities relating to reportable occurrences including
reporting and development of programs and procedures;
(2) Ensuring that a system for prompt notification and categorization
of Reportable Occurrences has been established for their DOE
programs and for facilities under their cognizance;
(3) Ensuring that the HQ EOC is informed of how they or their designees
can be reached at all times;
Section 9
(4) Ensuring that lessons-learned and generic or programmatic
' {mplications are identified and elevated to the PSO for appropriate
action;
(5) Ensuring that actions are taken to minimize or prevent recurrence;
(6). Reviewing and assessing Reportable Occurrences information from
facilities under their cognizance, to assess significance, root
causes, generic implications, and the need for corrective action;
and ensuring that DOE and contractor staff involved in these
operations perform these functions; and
(7) Ensuring that Occurrence Reports and operations information from
other organizations are disseminated to appropriate DOE and
contractor activities within their cognizance, are reviewed for
generic implications, and are used to improve operations.
14
DOE 5000.3A_
5- 30-90
f. DOE Heads of Field Organizations $ cognizant of the reporting activity,
sha
1) Establish agreements. with respons ponsible.PSOs on the working 0
~ relationship between” the PSO” ‘and the Fietd Organization; -
(2) Appraise and audit contractor capability and performance in
carrying out the requirements of this Order in accordance with
_ established agreements with ‘the responsible PSOs;.
QB). Provide technical support: as necessary to DOE Facility.
‘Representatives in responding to any Reportable Occurrence, in .
“accordance with established agreements with the responsible PSOs;
(4) Assign DOE Facility Representatives as required by this Order;
45) May appoint field investigation boards as required under BOE
5484.1.
DOE Facility Representatives shal}. carry out their responsibilities as
noted in this Order which include but are not limited to:
“Ww Ensuring that contractors ‘under their cognizance prepare and
promulgate procedures for notification and reporting that are
compatible with and serve the policies of this Order;
(2) Concurring in the facility specific procedures and examples of
reportable occurrences and categorizations to meet the requirements
of this Order;
(3) Actively monitoring day-to-day operations and performance of
facilities/activities under. their cognizance;
(4) Ensuring that lessons- learned and generic or programmatic.
implications are identified. and elevated to the Head of the Field
Organization for appropriate action;
(5) Ensuring that contractor actions are taken to minimize or prevent
recurrence;
(6) Reviewing and assessing Reportable Occurrences information from
- facilities under their cognizance, to assess significance, root
causes, generic implications, and the need for corrective action,
and ensuring that contractor staff involved in these operations
perform these functions; and
(7). Ensuring that Occurrence Reports and operations information from
‘other organizations are disseminated to appropriate contractor
activities within their cognizance, are reviewed for generic
implications, and are used to improve operations.
DOE 5000. 3A 15 (and 16)
5-30-90
nh... Director, Naval Nuclear Propulsion Program: Executive Order, 12344,
statutorily prescribed by P.L. 98-525 (42 U.S.C. 7158, Note)
establishes the responsibilities and authority of the Director,
Naval Nuclear Propulsion Program (who is also the Deputy Assistant
Secretary for Naval Reactors within the Department) for all
facilities and activities which comprise the Program, a joint
Navy-DOE organization. These executive and legislative actions
establish the responsibilities of the Director as including the
safety of reactors and associated naval nuclear propulsion plants,
the control of radiation and radioactivity associated with naval
nuclear propulsion plants, and the operating practices and
procedures applicable to naval nuclear propulsion plants.
Accordingly, the provisions of this Order do not apply to the
Naval Nuclear Propulsion Program. The Director shall establish
the reporting requirements implemented within the program.
Section 10
i. Director, Office of Recruitment, Technical Training and
Professional Staff Development shall establish and implement a
training program for DOE personnel, consistent with the training
needs identified for this order by PSOs and Heads of Field
Organizations.
DOE 5000.3A Attachment I
5-30-90 Page 1
CATEGORIZATION OF REPORTABLE OCCURRENCES
oo he-purpose.of..thisattachment..is..to..categorize..a—list..of—occurrences.-so—that 9.0
DOE field and operating contractors understand the degree of significance
which is associated with the emergency, unusual occurrence, and off-normal
categories defined in DOE 5000.3A.
Occurrences have been arranged into nine groups which relate to DOE
operations. These nine groupings are used solely for ease of reference and do
not represent program requirements.
Definitions
The following is a list of definitions designed to avoid confusion in this
attachment, and to avoid repetition in the body of the document.
1. Class A Equipment - Any active or passive safety device/system or any
primary environmental monitors.
2. Class B Equipment - Any device/system which, although not primarily safety
related, will result in facility shutdown or degradation of operating
parameters (i.e., less throughput, longer processing times, shorter worker
endurance periods, etc.), or any secondary environmental monitors.
3. Federally permitted release - Any release that satisfies the definition of
"federally permitted release" in 40 CFR 302.3.
4. Hazardous substance or material - Any solid, liquid, or gaseous material
that satisfies the regulatory definition provided in 40 CFR Part 300. Oj]
is excluded from this definition.
5. Oi] - O17 of any kind or in any form, including, but not limited to
petroleum, fuel oil, sludge, oil refuse and oi] mixed with wastes other
than dredged spoil.
6. Primary environmental monitors - Monitoring equipment legally required to
moniter ongoing discharges. In general, this term applies to monitors
closest to the point of discharge which are used to determine if
discharges are within specified limits. It also includes any equipment
which actuates automatically in response to set level signals from such a
monitor. It does not include equipment in general area, remediation or
compliance monitoring programs. Significant equipment in such programs
will fit in the Class B Equipment definition.
Attachment I Bo DOE 5000.38
. Page 2 . Sc 5-30-90 -
10.
ll.
12.
Program significant cost - Meets the criteria of Category 7; Value Basis =.
Reporting.
Reportable quantity - For any CERCLA hazardous substance, the quantity.
established in Table 302.4 and Appendix B of 40 CFR Part 302, the release
of which requires notification unless federally permitted.
Safety device/system - This term is generally intended to mean all
permanently installed safety-related equipment which relates to processes,
other major equipment, major personnel hazards, etc. It is not intended
to include boundary ropes, chains, goggles, handrails, and any other of a
host of minor items which could be included under literal compliance.
Problems with minor items fall under this. reporting system when they
result in consequences of a Tevel with reportable criteria.
Section 11
Secondary environmental monitors - Environmental monitoring equipment or
activities which, if degraded, will produce a more than minor disruption
of a monitoring program. An example of a minor effect would be the
failure of a unit whose place in the program is effectively duplicated by
overlap between one or. more other components. An example of a more than
minor effect would be the failure of sufficient units to preclude
continued coverage, or the failure of a unit which provides the only
coverage for large areas, such as a groundwater monitoring well.
Release - Any spilling, leaking, pumping, pouring, emitting, emptying,
discharging, injecting, escaping, leaching, dumping, or otherwise
disposing of substances into the environment. This includes
abandoning/discarding any type of receptacle containing substances or the
stockpiling of a reportable quantity of a hazardous substance in an
unenciosed containment structures..
Categorization Use
The nine groups of categorized occurrences are:
lp DO on ew ree
Facility Condition
Environmental
Personne! Safety
Personnel Radiation Protection
. Safeguards and Security
. Transportation
. Value Basis Reporting.
. Facility Status
. Cross-Group Items
Program Significant delay - Heats 5 the | criteria of. f Category 8. Facility -
~oobatus. ; LI TT
DOE 5000.3A Attachment I
5-30-90 Page 3
Within each grouping is a list of occurrences derived from previous DOE orders
and actual operation occurrences, and categorized as emergency, unusual
occurrence,...or..off-normal..occurrences..... The.List.1S:-not--intended--t0-be@ a Pp er nnn occninnnnaninnnn
inclusive; it presents a minimum set of standards necessary to allow specific
sites/ facilities to develop specific Reportable Occurrences applicable to
their operations which reflect the DOE-desired degree of significance in
categorization.
It should be noted that the occurrences categorized are designed to be generic
in nature, and occurrences may fit under more than one category. For example,
the Environmental section (2) provides much less detail than would be found in
a site-specific matrix of occurrences. The objective of this approach is to
allow individual sites to fit their varying requirements to the categories on
the basis of significance rather than specific regulatory requirements.
However, the categorization of an occurrence as off-normal does not absolve
the cognizant parties from making required reports to other agencies.
Categorization of Occurrences by Group
Group 1. Facility Condition
A. Nuclear Safety
Emergency
Nuclear criticality achieved in-a system not intended to reach
criticality that results or could result in actual or potential
facility damage or releases of radioactive of material.
Unusual Occurrence
(a) Any actuation of a Nuclear Incident Monitor (NIM) or
_ Criticality Accident Alarm system not due to approved testing.
(b) Violation of the double contingency criticality
specifications.
Off-Normal .
. Any nuclear criticality safety violation or infraction of
procedures not covered by other definitions. For example,
violation of one contingency.
B. Fires/Explosions
Emergency
(a) Any occurrence that causes uncontrolled release of radioactive
or hazardous material.
fo pene ——(b)_-Any-aceuerence: not_under. control causing more than minor
Attachment I : — . DOE 5000.3A
Page 4 . 5- 30-90
“damage to confinement systems, Toss” of building: integrity, or”
multiple facilities.
Unusual Occurrence
Section 12
(a) Any occurrence that threatens failure or performance
degradation of Class A Equipment.
(b) Any occurrence that activates an automatic protection system.
(c) Damage loss estimated to exceed limits defined in Group 7,
Value Basis Reporting.
(d) Any occurrence within primary confinenent/containnent
boundaries.
- Of f-Normal
(a) Any fire that threatens fatiure or performance degradation of
Class B Equipment.
(b) Any fire that takes longer than 10 minutes to extinguish. (
(c) Damage loss estimated to exceed limits defined in Group 7,
Value Basis Reporting.
(d} Any fire in a processing room.
C. Any unplanned occurrence that results in the safety status (or the
analytical basis) of a facility or process being Seriously degraded or
in question.
Unusual Occurrence
(a) Any violation of an approved Technical Specification or
Operational Safety Requirement or other safety limits defined
by the contractor/DOE.
(b} Discovery of an incorrectly derived Technical Specification or
Operational Safety Requirement or other safety limit defined
’ by the contractor/DOE.
{c) Any occurrence that is outside the design basis or the safety:
analysis of the facility/process.
(d) Any occurrence that will prevent immediate response of
facility emergency assessment or offsite response
capabilities.
DOE 5000.3A Attachment |
5-30-90 Page 5
on OFf-Normal
Any occurrence that leads the contractor to limit operations either
self imposed or due to procedural requirements.
D. Loss of Control of Radioactive Material.
Emergency
Loss of accountable special nuclear material.
Unusual Occurrence
(a) Loss of accountability of a nuclear source in excess of exempt
- quantities as specified in 10 CFR 30.71 | (Schedule B) and State
standards.
(b) Any fissionable material in a process system or in nonprocess
systems outside primary confinement boundaries not designed or
expected to accommodate such material.
Off-Normal
(a) Any unplanned accumulation of fissile material within primary
confinement boundaries.
(b) Any contamination detected within a controiled area in excess
of established limits or within a building structure in
uncontrolled areas.
(c) Any unplanned contaminated spill in working areas.
E. A deficiency such that a system or component vital to program
performance does not conform to stated criteria and cannot perform its
intended function.
Unusual Occurrence
Failure or performance degradation of any Class A Equipment which
prevents satisfactory performance of the design function when it is
required by existing plant conditions.
Off-Normal
(a) Performance degradation of Class A equipment which does not
prevent satisfactory performance of the design function or
which occurs when the equipment is not required for existing
facility conditions.
Attachment I.
Page 6
DOE 5000.3A
5-30-90
(b) Failure or significant performance degradation of any Class B
F. Violation of procedures (includes maintenance requirements and system
lineups) or inadequate procedures either of which result in adverse
effects on performance, safety, or reliability.
Unusual Occurrence ..—
(a)
(b)
(c)
Any occurrence which violates safety requirements.
Maintenance performed on Class A equipment without meeting the
required plant conditions for non-availability.
Incorrect maintenance on or unauthorized modifications to
Class A equipment.
Off-Normal
(a)
()
(c)
Any violation resulting in actual equipment damage in excess
of $1000.
Section 13
Deviation from written procedures that result in adverse
effects on performance, safety, or reliability.
Incorrect maintenance on or, unauthorized modifications to
Class B equipment. .
. Unsatisfactory Surveillance/Inspections —
Unusual Occurrence
(a)
_ (b)
(c}
Any surveillance/inspection reporting unsatisfactory
operation, testing, maintenance, or modification of any Class
A Equipment.
Any surveillance/inspection reporting improper procedural
compliance with or lack of operator understanding regarding
Class A Equipment. . bo.
Inspection or appraisal findings indicating that major safety-
related equipment required to be operational by technical
specifications or Operational Safety Requirements is not
operating within approved limitations; |
mE QUE PN Gamat cement
DOE 5000.3A
5-30-90
(a)
(b)
Attachment I
Page 7
Any surveillance/inspection reporting unsatisfactory
operation, testing, maintenance, or modification of any Class
B Equipment.
Any surveillance/inspection reporting improper procedural
compliance with or lack of operator understanding regarding
Class B Equipment.
H. Any deficiency in a structure, system, component, or facility vital to
program continuity which, to redesign or repair or otherwise establish
the adequacy of the item, will result in a program significant delay or
cost.
I. Operations. Special attention should be paid to augmenting this
section during facility-specific review.
Emergency
(a) Loss of all electric power for a Category A reactor.
(b) Loss of any primary confinement/containment which results in
uncontrolled hazardous material/energy release.
{c) Dangerous weather conditions/natural phenomenon capable of
breaching facility structures.
(d) Any request to an offsite authority for emergency assistance
involving a nuclear operation.
Unusual Occurrence
(a) Any actuation of emergency systems or engineered safety
features, except under approved testing.
{b) Any total loss of offsite power or onsite AC power capability. —
(c) Weather conditions/natural phenomenon causing serious
disruption of facility activities.
(d) Any unplanned nuclear excursion in a nuclear reactor, whether
or not terminated by protective actions, which is clearly
outside the routinely accepted and experienced bounds for that
reactor. ;
(e) Loss of any process ventilation system used for confinement
sufficient to invert pressure zones.
Attachment 1 | DOE 5000.3A
Page 8 | , 5-30-90
(f) Any unplanned facility evacuation in response to an actual
_occurrence. — .
Off-Normal
- (a) Any unplanned and unexpected change in a process condition or
variable sufficient to require securing a procedure.
(b) Failure of emergency power diesel generators to start
following a power failure. (Note: If the diesel was Class A
equipment, this occurrence would be an Unusual occurrence per
2B.)
(c) Any unplanned electrical outages or unexpected consequences
from a planned outage which disrupt normal operations of a
facility.
(d) Any unplanned outages of service systems (i.e., cooling water,
steam, phones, communication systems, etc.) or unexpected
consequences from a planned outage which disrupt normal
operations of a facility.
(e) Loss of any process ventilation system which serves a
confinement function.
(ff) Any facility evacuation conducted as a precautionary measure.
J. Inadequate experiment/test performance resulting in program significant
delay or cost. Program significant delays should take into account the
' amount of time required to repeat the test to obtain any necessary
data, while cost considerations should consider the cost of repeat
testing, any damage, and cleanup.
Section 14
Group 2. Environmental
A. Radionuclide Releases
~ Emergency
(a) Any release of radioactive material to controlled or
uncontrolled areas in concentrations which, if averaged over a
period of 24 hours, would exceed 5000 times the respective
concentration guides specified for such materials in DOE Order
5400.5 and 5480.11.
DOE 5000.3A
5- 30-90
(b)
Attachment ]
Page 9
Any release of radioactive material that is not a normal
monitored release and could reasonably be expected to result :
~An-an-annual-dose-or-dose commitment: to-any member~of the
general population greater than 500 mrem.
Unusual Occurrence
(a)
(b)
(c)
Release of a radioactive material that exceeds a reportable
quantity and is not federally permitted.
Release of radionuclide material that violates environmental
requirements in permits, regulations, or DOE standards.
Release below Emergency levels which requires immediate (<4
hours) reporting to regulatory authorities or triggers
specific action levels for an outside agency.
Off-Normal
(a)
(b)
(c)
(d)
(e)
(f)
Any release of radionuclide material to controlled or
uncontrolled areas that is not part of a normal monitored
release.
Any controlled release of radionuclide material that occurs as
a monitored part of normal operations which exceed what
historical data and/or analysis show is expected as a result
of normal operations.
Any monitored facility or site boundary where exposure or
concentration increases which exceed what historical data
and/or analysis show is expected as a result of normal
operations.
Any release of radioactive material outside controlled areas.
Any detection of a radionuclide in a sanitary or storm sewer,
waste or process stream, or any holding points where such a
material is not expected and for which an immediate
explanation is not available.
Any controlled, uncontrolled, or accidental release which is
not classified as an Unusual occurrence but which will be
reported to outside agencies in a format other than routine
monthly or quarterly reports.
Attachment I
Page 10
DOE 5000.3A
5-30-90
B. Release of Hazardous Substances/Regulated Pollutants/0i]
EMOTE CY nnn
Any actual or potential release of material to the environment that
results in or could result in significant offsite consequences
(e.g., need to relocate people, major wildlife kills, wetland
degradation, and aquifer contamination, the need to secure.
downstream water supply intakes, etc.).
Unusual Occurrence
- {a) Release of a hazardous substance that exceeds a reportable
quantity and is not federally permitted.
(b) Release of a hazardous substance, regulated pollutant, or oil
that violates environmental requirements in permits,
regulations, or DOE standards.
(c) Release below Emergency levels that requires immediate (<4
hours) reporting to regulatory agencies or triggers
specification levels for an outside agency.
(d) Any release of 100 gallons or more of oi7 (figure may vary to
conform with local requirements).
Off-Normal
(a) Release of a hazardous substance or regulated pollutant to
controlled or uncontrolled areas that is not part of a normal,
monitored release.
{b) Any release of oi] less than Unusual occurrence level but >10
gallons.
{c) Any detection of a toxic or hazardous substance in a sanitary
‘or storm sewer, waste or process stream, or any holding points
where such a material is not expected and for which an
immediate explanation is not available.
Section 15
(d) Any controlled, uncontrolled or accidental release which is
not classified as an Unusual Occurrence but which will be
reported to outside agencies in a format other than routine
monthly or quarterly reports.
(e) Any controlled release of hazardous/regulated material that
. occurs as a monitored part of normal operations which exceeds
what historical data and/or analysis shows is expected as a
result of normal operations.
DOE 5000.3A Attachment |
5-30-90 Page 1]
(f} Any general environmental monitoring where concentration
increases to a level which exceeds what.historical..data. and/or... 0000000-
analysis shows is expected as a result of normal operations.
CC. Discovery of radioactive or hazardous material contamination due to DOE
operations ,
Emergency
Discovery of contamination that results or could result in
significant consequences (i.e. exceeding safe exposure limits to
workers or public).
Unusual Occurrence
(a) Discovery of offsite contamination due to DOE operations which
does not represent an immediate threat to the public.
(b}) Any discovery of groundwater contamination.
Off-Normal
Discovery of any onsite contamination attributable to DOE
operations.
D. Ecological Resources
Unusual Occurrence
Any occurrence causing significant impact to any ecological
resource for which the DOE is a trustee (i.e. destruction of a
critical habitat, damage to a historic/archeological site, damage
to wetlands, etc.). oe
E. Agreement/Compliance Activities
Unusual Occurrence
(a) Any agreement, compliance, remediation, or permit-mandated
activity for which notification has been received from the
relevant regulatory agency that a site plan is not
satisfactory, or that a site is considered to be in
noncompliance with schedules or requirements.
(b) Any occurrence under any agreement or compliance area that
requires notification of: an. outside regulatory agency within 4
hours or less, or triggers. an outside regulatory agency action
level, or otherwise indicates specific interest/concern from
such agencies.
Attachment I . DOE 5000.3A
Page 12 §- 30-90"
Off-Normal
aoc Any occurrence under-anyagreement-or-compliance-area-thatecsscccrmem,
will be reported to outside agencies in a format other than
routine monthly or quarterly reports.
(b) Any changes to existing agreements or permit-mandated
activities.
(c) Development of new agreements or permit-mandated activities.
Group 3. Personnel Safety
A. Occupational I] Tness/Injuries
Emergency |
Any apparent Toss or theft of radioactive or nonradioactive.
material in quantities and circumstances such that it would
constitute a threat to the safety and health of individuals.
Unusual Occurrence |
(a) Any occurrence resulting ina fatality or terminal injury or eo
iliness. \
(b)} ‘Any one occurrence resulting in five or more lost workday
cases.
OF f-Normal
Any occupational iltness or injury that results in inpatient
hospitalization. .
B. Vehicular/Transportation Accident
Emergency
Radioactive material release as provided in Group 2A, suspected or —
detected in concert with a major transportation incident.
tinusual. Occurrence
(a} Al} occurrences resulting in injuries classified under A
- above. Ls oo 7 .
DOE 5000.34 Attachment I
5-30-90 Page 13
(b) An offsite occurrence in sufficient proximity that the site
will furnish primary spill response that results in the
WK @lease of radioactive..or.hazardous material.--Events- outside --- nee
site response areas will be classified under Group 6,
Transportation.
Section 16
Off-Normal .
Any onsite occurrence that results in a lost workday case, greater
than $1,000 damage, or releases trace quantities of radioactive or
hazardous materia}. .
C. Miscetlaneous
Careful attention should be paid to implementing site-specific
reporting items in this category.
Unusual Occurrence
(a) Unplanned facility evacuation.
{b) Personnel exposures to hazardous chemicals in excess of
appropriate occupational safety limits.
Off-Normal
Unauthorized use of flammable, toxic, explosive, corrosive, or other
unsafe or dangerous process, chemicals, materials, or methods
previously prohibited.
Group 4. Personnel Radiation Protection
A. Radiation Exposure
Emergency
Any exposure to high levels of radiation sufficient to cause
fatalities or require hospitalization (i.e. such as criticality
accidents). ,
Unusual Occurrence
(a) Any exposure resulting in adverse physical response or
requiring medical treatment.
{b) Any single or cumulative exposure that violates a regulatory -
— Vimit (e.g. DOE 5480.11, 10 CFR 10, etc.).
(c) Fetal exposure in excess of 500 mrem.
“Attachment I DOE 5060:3A
Page 14 5-30-90
Off-Normal
“Any ’singleorcumutative” exposure” ‘not Categorized” as tnusuat”
occurrence that violates an ‘administrative Jimit. Or,
B. Personnel Contamination
Unusual Occurrence
(a) Any event that results in five or more individual | -
* » -contaminations. °
~(b) Any contamination. requiring offsite medical assistance for
contaminated personnel.
(c) Any contamination spread offsite by personnel.
Off-Normal
(a) Any case where personnel or personnel clothing (not. protective
clothing) receives confirmed contamination.
(b) Contamination: 4 is spread. to. uncontrolled areas of the site.
C. Internal uptake
Unusual Occurrence . .
Any single or cumulative internal uptake that on the basis of early
assay data will result in a dose or dose commitment in excess of
| the pertinent annual standard set forth in DOE Order 5480. 1l.
Off Normal
Any potential or confirmed internal assimilation, whether from.
personnel or operating area contamination.
Group 5. Safeguards and Security
Occurrences in this section will require ‘consideration of
classification in addition to careful review for privacy
considerations. The lack of detail which may be required:in such
reports is recognized by Headquarters.
OAL Criminal Acts
Emergency =.
| {a} Credible bomb incidents.
DOE 5000.3A . Attachment I
5- 30-90 . Page 15
(b) Terrorist attacks.
os Mausual OCeurrvr ence ooo sme pu sippy upseece
(a) Bomb threats and threats of special nuclear material theft or
diversion.
(b) Sabotage involving nuclear material or processes.
Off-Normat
(a) Sabotage involving nonnuclear materials or processes.
(b) Theft of government property.
(c) Felony conspiracies such as blackmail, embezzlement, fraud,
etc.
B. Loss of Control of Classified Material
Emergency
Theft or loss of classified matter that could damage national
security, e.g., through an espionage event or theft.
Unusual Occurrence
Any loss or unauthorized possession of material classified as Top
secret.
Off-Normal
Any loss or unauthorized possession of material classified greater
than UCNI but Tess than Top Secret.
C. Substance Abuse
Unusual Occurrence
Any possession of controlled substances with the intent to
distribute onsite.
Of f-Normal
(a) _ Any on-site occurrence involving the use, possession, or
involvement of/with controlled substances by DOE or contractor
personnel. Exceptions include drug screening, PAP results,
sensitive drug investigations, and items dealing with strictly
offsite involvement with law enforcement officials.
Section 17
Attachment I | | DOE 5000.3A
Page 16 : oO 5= 30-90
(b) Any occurrence in site/DOE programs at least partially
attributable to alcohol Ampairment.
‘D. General Items of. Security Concern
mergenc
(a) Extortion or kidnapping of DOE or DOE-contractor personnel .
(b) Malevolent protest or labor activities or riots that could
result in an emergency under any other group in this
Attachment.
(c) Any occurrence which requires immediate assistance from
offsite resources due to overtaxing onsite response forces.
Unusual Occurrence
Any unauthorized discharge of. a firearm.
Off-Normal
Examples of relative level of items which would be reported in this
category include acts of malicious mischief/vandalism, unauthorized
possession of security badges, etc.
Group 6. Transportation
Emergency
Any release of reportable quantities of hazardous or radioactive
materials as provided in Group 2 offsite during transportation
activities.
Unusual Occurrence -
(a) Any release of radioactive or hazardous material offsite
during DOE/site transportation activities.
(b) Any shipment of radioactive or hazardous material that arrives
at its destination damaged to the extent that there is
substantial reduction in the effectiveness of the package;
contents are leaking or may have leaked; or there is
detectable contamination.
off-Normal
(a) Any release of radioactive or hazardous material as provided
in Group 2 onsite during DOE/site transportation activities. (
\
: Py,
DOE 5000.34 Attachment I
5-30-90 Page 17
(b) Any shipment of radioactive or p hazardous material that arrives
or with an incomplete or missing manifest.
(c) Any other violations of requlatory or DOE requirements during
the transportation of radioactive or hazardous materials.
Group 7. Value Basis Reporting
Any event specifying cost as a basis for reporting, unless otherwise
stated, will be classified by the following monetary values necessary
to repair, replace, or otherwise restore a facility/system/component to
acceptable operation. Costs used for reporting should be reasonable
initial estimates.
Unusual Occurrence
Estimated loss or damage to Department of Energy or other property
amounting to $100,000 or more, or estimated costs of $100,000 or
more required for cleaning (including decontamination), renovating,
replacing, or rehabilitating structures, equipment, or property.
Off-Normal
Estimated toss or damage to Department of Energy or other property
amounting to between $10,000 and $100,000 or estimated costs within
these limits required for cleaning (including decontamination),
renovating, replacing, or rehabilitating structures, equipment, or
property.
Facility Status
A. Any unplanned occurrence in any portion of a program conducted in
accordance with approved requirements and procedures which results in
facility, process, etc. securing or significantly curtailing
operations.
Unusual Occurrence
(a) Any unscheduled shutdown of one week or greater.
(b) The initiation of any unplanned nuclear facility shutdown or
significantly curtailed operations either required by the
plant’s Technical Specifications or Operational Safety
Requirements, or taken as an independent initiative by the
contractor or the DOE.
Attachment I | DOE 5000.3A
Page 18 . 5-30-90
- al
TSeS_ than one _ VeCkK AU At i di..N..w”........
Any unplanned occurrence in any portion of a program conducted in
accordance with approved requirements and procedures which results: in a
current facility, process, etc., shutdown being extended.
Section 18
nusual Occur
Any increase in shutdown schedule that exceeds 50% of the planned
schedule at the time of extension or 1 month.
Any unplanned occurrence in any portion of a program conducted in
accordance with approved requirements and procedures that results in a.
new facility, process, etc., startup being delayed.
Unusual Occurrence
Any delay in startup schedule of 12 weeks or greater.
Off-Normal
Any delay in startup schedule of 1 month or greater.
Group 9. Cross-Category Items
A.
A series of related occurrences which individually do not warrant
reporting under preceding criteria, but which collectively are
considered significant enough to warrant reporting.
A near miss to one of the reporting classifications under preceding
categories.
Unusual Occurrence
An occurrence where the conditions necessary to cause an Unusual
occurrence existed (i.e., al] barriers to event initiation were
compromised) .-
Off-Normal
An occurrence where the conditions necessary to cause a Reportable
Occurrence were prevented from existing by one remaining barrier
after other barriers had been compromised (i.e., one additional
independent failure/degradation was necessary for event initiation
to be possible). pe
Any unscheduled shutdown of a facility, process or operation of
DOE 5000.3A Attachment I
5-30-90 Page 19 (and 20)
C. Weather fronts/systems affecting Facility status will be reported at
the level of event they are believed capable of creating. Specific _
criteria.
D. Identification of potential concerns or issues, that are deemed to be
worthy of reporting.
E. Further degradation or increased uncertainties in level of plant safety
or worsening plant conditions as a follow-up to initial notification.
DOE 5000.3A Attachment II
5- 30-90 Page 1
The following item numbers correspond with the numbers used on the
Occurrence Report format. Reports concerning certain sensitive facilities or
activities may contain classified information and shall be reviewed for
classification where appropriate. The first page of the Occurrence Report is
the Notification Report which includes items 1 through 14. This is to be
completed for al] Reportable Occurrences and submitted to DOE per this Order
within 24 hours of categorization of the event/condition. The DOE Facility
Representative is to complete items 26 and 27. For the 10-working day and
final Occurrence Reports, information on the Notification Report should be
retained and updated as better information becomes available.
1. Occurrence Report Number. Assign an alphanumeric designation
consisting of the acronym of the organization (contractor/laboratory),
the last two digits of the year in which the occurrence happened, and
a sequential organization number or a facility designation consisting
of the acronym of the facility in which the event occurred followed by
the last two digits of the year followed by a sequential number; e.g.
EG&G-90-20, ATR-90-8.
2. Status and Report Date. Check the status block that identifies the
type of occurrence report being submitted:
a. The first page of the Occurrence Report is the Notification Report
which remains a part of the Occurrence Report.
b. The date entered for a 10-working day occurrence report is also the
Occurrence Report’s submission date.
c. Show al? dates. That is, for a final report, this block must show
submission date and the dates of the 10-working day and update
‘report submissions. If subsequent updated Occurrence Reports were
submitted, only the latest date needs to be shown.
Section 19
3. Qccurrence Category. Indicate which category is determined for the
occurrences.
4. Division or Project. Identify in full the contractor organizational
unit responsible for the facility in which the occurrence took place.
In addition, identify the DOE Program Office to which this facility is
operationally responsible (e.g., Nuclear Energy, Energy Research,
Defense Programs, New Production Reactors, etc.).
>. Facility, System, Building or Fquipment. Identify the facility in
which the occurrence took place, and the system, equipment or
structural items involved in the occurrence as applicable.
Attachment II DOE 5000.3A
Page 2
10.
1].
W2..
13.
5-30-90
Plant Area. Indicate the 1 name of the site-specific plant area (e.g.,
F-Area, M- ~Area).
ate and” Time _Occur ence was Discovered. . Enter. ‘the date ‘and time when OO
facility staff or operators noticed the event or condition being
reported.
Date and Time Occurrence was Categorized. Enter the date and time
when Facility Manager determined that the event or condition
constituted a Reportable Occurrence and decided its category
(emergency, unusual occurrence or off-normal occurrence).
Date and Time of DOE Program Notification. Enter the date and time
the DOE Program Manager was notified. .
Date and Time of | Other Notifications. Enter dates and times of
notification of Secretary, PSO, or State and local officials or other
agencies.
Subject or Title of Occurrence. Enter a brief title or description
(20 words or less) that best details the nature of the occurrence.
escription of Occurrence. f€nter a clear, concise, objective
description of what happened and what was observed. Do not include in
this item an evaluation of the occurrence, causes or corrective
actions taken. When appropriate for clarification attach copies of
photos, sketches, or drawings.
Operating Conditions of Facility at Time of Occurrence. Describe the
operational status of the facility or equipment at the time of the
occurrence, including for example, pertinent temperatures, pressures,
or other parameters necessary for evaluation of the occurrence and its
consequences. If said information is not applicabie, enter "Does not
apply."
14,
Inmediate Action. Taken and Results. - Describe the immediate or
‘remedial actions taken to return the facility, system, or equipment
item to service, or to correct or alleviate the anomalous condition,
-. and the results of those actions. These may be temporary measures to
keep the facility in a safe standby condition or to permit continued
operation of the facility without compromising safety until a more
: searching. investigation or permanent solution ,can be effected.
15..-¢
Cause. This must be thoroughly addressed as the information becomes
available. Check the box that best describes the apparent direct and
contributing cause. If there is. more than one contributing cause,
check alt that apply. In the final evaluation of a Reportable
-Occurrence,. there must be complete consideration of the cause and
contributory. factors, with analysis to show what causes were root to
the occurrence and what causes were only contributory. Root causes
pe
O
co
DOE 5000.3A Attachment II
5-30-90 Page 3
are those fundamental causes that if corrected will prevent recurrence
of this or similar events. Root causes are usually people-related,
a cansnaes eon notesssnoansoantancatnenteetss _ | nvol vi ng trai ning; . “procedures ~ m anag ement : ete: See ‘the-defin ti on of pe pannemseaseomgsmnasetian
Section 20
causes on the pages following the example form.
16. Description of Cause. Discuss the cause of the occurrence to include
root and contributing causes. Do not repeat a description of the
occurrence, but tell the cause and the factors leading to the cause.
‘17. Evaluation by Facility Manager. With the information available, the
Facitity Manager shall provide in this space in the 10-working day
Occurrence Report, his or her evaluation of the occurrence and its
effect, or possible effect on the plant, system, program, etc. The
Facility Manager may later supplement this evaluation with additional
entries to update the 3-working day evaluation.
18. Is Further Evaluation Required? Check "Yes" or "No".
If you checked "Yes" "further evaluation required", then check "Yes"
or "No" whether that evaluation is required before further operation.
If the "Yes" block is checked for “before further operation", then
explain who will take the action and when the action shall be taken.
19. Corrective Action. Check the appropriate box and describe the action
taken to prevent recurrence. Corrective action which is identical to
the immediate action identified in Item 14 need not be repeated, but a
reference to Item 14 should be entered.
20. Impact on Environment, Safety and Health. Describe the impact of the
occurrence on the environment, safety and health of workers, the
public, and onsite and offsite environs. This should include amounts
of hazardous or radioactive materials released, and levels of
contamination, exposures of people and known or projected health
impacts.
21. Programmatic Impact. Describe the impact of the occurrence on the
program or project affected. This could be a loss of data, loss of
plant availability for a specified period, additional costs, delay in
schedule, or other measurable consequences of the occurrence.
22. Impact Upon Codes and Standards. If the occurrence impacts upon the
requirements of the national codes and standards, program standards,
or DOE orders, the adequacy af the codes or standards to prevent
recurrence should be stated.
Attachment II
Page 4
24.
25.
26.
27.
Note:
23. Final Eval tion nd_Lessons- .
_Lcuurrcceén onl y—in-the-Final-Oeeurrence-Report;—the-final—evaluation-shoutd-———--veeee..
DOE 5000.3A
5-30-90
This item should be completed
include a discussion of cause, if appropriate, to supplement Item 17,
including an analysis of the primary and contributing causes, and
contributory factors disclosed by investigation. Include any lessons
that others might 1
earn from the occurrence that could be of
importance to other facility operators or that should be addressed in
personnel training or facility procedures. Consequences of the
occurrence and steps taken to alleviate those consequences should not
be described here unless they contribute to an understanding of the
occurrence.
Similar Occurrence Report Numbers. Indicate by their report numbers
any similar occurrence(s) for this facility or other facilities of
which you are aware. Also, identify any known commercial reactor
_ Licensee Event Report (LER) or other related documents that describe a
‘similar occurrence.
recognized, occurrences that might suggest a generic problem.
The purpose of this item is to identify, if
Signatures. Each Final Occurrence Report must be reviewed, approved
and signed by the responsible Facility Manager; reviewed and signed by
the DOE Facility Representative; and reviewed, approved and signed by
the DOE Program Manager. In addition to the written signatures, the
typed names and titles of the signatories shall be provided.
Section 21
DOE Facility Representative Input. The DOE Facility Representative
shall provide his or her evaluation of the occurrence, and the initial
and proposed corrective actions and follow-up of the contractor and -
any other actions DOE has taken since the occurrence. The Facility
-Representative may
additional entries,
supplement such information with subsequent
as appropriate.
Identification of DOE Facility Representative.
Each page of the Occurrence Report shall be numbered (preferably at
number of pages is
attachments.
_ the top right) using the following format:. Page_of__. The total
to include any continuation pages or extra.
(2
: ‘
Attachment ll Page 5
DOE 5000.3A
Date: 5-30-90
FORMAT
OCCURRENCE REPORT
24 Hour
Notification Report
Page 1 of 4
FORMAT (spacing of items in the following example may be altered as necessary to provide adequate...
"Space for full exposition of ems).
(Name of Facility)
(Name of laboratory site or organization)
Name: __litie: Telephone No.
(Facility Manager}
Name Title: Telephone No.:
(Originator) .
1. . OCCURRENCE REPORT NUMBER:
2. STATUS AND REPORT DATE: (check one) Date 3. OCCURRENCE CATEGORY
[ ] Notification Report 1 ] Emergency
{ } 10-day { ] Unusual Occurrence
{ ] Final [ ] Off-Normal
4. DIVISION OR PROJECT (check one) { ] CE [ ] DP.
[] ER [ ] NE
[] FE {] Rw
[ ] EM
5. FACILITY, SYSTEM, BLOG.
OR EQUIPMENT:
6. PLANT
AREA:
7. DATE & TIME OCCURRENCE
Discovered:
9. DATE & TIME OCCURRENCE
CATEGORIZED:
8. DATE & TIME OF
DOE PROGRAM NOTIFICATION:
10. DATE & TIME OF
OTHER NOTIFICATIONS:
11. SUBJECT OR TITLE OF OCCURRENCE:
12. DESCRIPTION OF OCCURRENCE;
13. OPERATING CONDITIONS OF FACILITY AT TIME OF OCCURRENCE:
14. IMMEDIATE ACTIONS TAKEN AND RESULTS:
___ Attachment It Page 6
~"'DOE'5000.9A
Date: 5» 30-90
' Occurrence _
Report -
Page 2 of 4"
OCCURRENCE.
’ Report Date: -
15. CAUSE:
Direct Cause: (mark only one}
Procedure Other
Material Personnel
Design
EXPLAIN:
_ Material — - Personnel —
Contributing cause (s): Design
. Procedure’ . Other -
EXPLAIN;
Root Cause: Procedure ————-. Training —___— Management —————_ Personne!
EXPLAIN: | . Design ———— Materia! __—
_ 16.
DESCRIPTION OF CAUSE:
17.
EVALUATION: ' (By Facility Manager)
18.
_ WHEN?
IF YES, BY WHOM?
IS FURTHER EVALUATION REQUIRED: - yes. MO
i
IF YES, BEFORE FURTHER OPERATION: yes
sy,
Attachment I! Page 7
Occurrence
DOE 5000.3A Report
Date: 5-30-90 Page 3 of 4
OCCURRENCE
REPORT Number
tgs ee
19. CORRECTIVE ACTION:
Taken: Recommended: To be supplied:
20. IMPACT ON ENVIRONMENT, SAFETY AND HEALTH:
21. PROGRAMMATIC IMPACT:
22. IMPACT UPON CODES AND STANDARDS:
23. FINAL EVALUATION AND LESSONS LEARNED:
24. SIMILAR OCCURRENCE REPORT NUMBERS:
25. SIGNATURES:
Approved by: Date:
Facility Manager (Nama, position)
Reviewed by: ™ Date:
DOE FacilityRepresentative (Name, position)
Approved by: _. Date:
DOE Program Manager (Name, position)
Attachment lf Page 8 Occurrence
DOE 5000.34 — Co + a, Report
Date: 5-30-90 = Page 4 of 4
OCCURRENCE
_AEPORT Number — “
Report Date:
E E P
26. DOE FACILITY REPRESENTATIVE INPUT:
27.
Entered by: _—_—_—— — Date: _. .
Name of DOE Facility Representative . —.,
( ‘