DOE O 437.1, Bridge and Tunnel Management
Functional areas: Bridges and Tunnels, Inspection, Evaluation
The purpose of the order is to ensure safety, function, and efficient management of all Department of Energy (DOE) bridges, culverts, and tunnels in support of DOE missions through regular, comprehensive inspections and evaluations using resources in an effective and efficient manner and in compliance with the governing laws and regulations
Superseded By:
DOE O 437.1A, Bridge and Tunnel Management on Sep 23, 2024
Version history and related documents
Superseded by
A newer version replaces this document.
- DOE O 437.1ABridge and Tunnel Management (Sep 23, 2024)
Document text
Text extracted from the attached file. Refer to the original document for the authoritative version.
Section 1
AVAILABLE ONLINE AT: INITIATED BY:
www.directives.doe.gov Office of Management
U.S. Department of Energy ORDER
Washington, DC
Approved:12-11-2020
SUBJECT: BRIDGE AND TUNNEL MANAGEMENT
1. PURPOSE. Ensure the safety, function, and efficient management of all Department of
Energy (DOE) bridges, culverts, and tunnels in support of DOE missions through regular,
comprehensive inspections and evaluations using resources in an effective and efficient
manner and in compliance with the governing laws and regulations.1
2. CANCELS/SUPERSEDES. None.
3. APPLICABILITY.
a. Departmental Applicability.
(1) This Order applies to all DOE elements with responsibility for bridges,
tunnels, or culverts where DOE has a legal interest or right to use such
property except for the exemptions identified in paragraph 3.c. The
requirements supplement those of DOE O 430.1, Real Property Asset
Management, current version.
(2) The Administrator of the National Nuclear Security Administration
(NNSA) must assure that NNSA employees comply with their
responsibilities under this directive. Nothing in this directive will be
construed to interfere with the NNSA Administrator’s authority under
Section 3212(d) of Public Law 106 – 65 to establish
Administration-specific policies, unless disapproved by the Secretary.
b. DOE Contractors. Except for the equivalencies/exemptions in paragraph 3.c., the
Contractor Requirements Document (CRD), Attachment 1, sets forth
requirements of this Order that will apply to contracts that include the CRD. The
CRD or its requirements must be included in contracts for the management or
operation of DOE sites or facilities that include bridges, tunnels, or culverts in the
real property asset inventory.
c. Equivalencies and Exemptions for DOE O 437.1. Equivalencies and exemptions
to this Order are processed in accordance with DOE O 251.1, Departmental
Directives Program, current version. Attachment 2 establishes the basis for
equivalent requirements. The accountable Program Secretarial Officer must
1 Code of Federal Regulations 23 CFR Part 650, National Bridge Inspection Standards; Code of Federal Regulations
23 CFR Part 650, Subpart E – National Tunnel Inspection Standards; Code of Federal Regulations 49 CFR Part
213, Federal Railroad Administration Bridge Safety Standards; and Code of Federal Regulations 49 CFR 237.71
Subpart D, Determination of Bridge Load Capacities.
DOE O 437.1
http://www.directives.doe.gov/
2 DOE O 437.1
12-11-2020
approve any equivalency or exemption to the requirements delineated in this
Order except those stipulated by Federal regulation or implementing Department
of Transportation guidance.
(1) Exemptions. The following are not subject to this Order:
(a) Federal Energy Regulatory Commission.
(b) Power Marketing Administrations. In accordance with Section 302
of the Department of Energy Organization Act of 1977, the
Secretary operates and maintains the Power Marketing
Administrations’ (PMA) electric power transmission systems by
and through the PMA administrators. The PMAs are uniquely
established within the Department by nature of their
administrators’ obligations to meet statutory and public utility
responsibilities for the safety, security, and reliability of electric
power transmission. Administrators must determine the
appropriate real property asset management program for their
facilities, including consideration of appropriate parts of the
criteria set forth in this Order and prudent utility industry practice.
Except for assets subject to Federal regulation, the Power
Marketing Administrations are exempt from the requirements in
this Order.
Section 2
(c) Accelerator facilities that are covered by DOE O 420.2, Safety of
Accelerator Facilities, current version.
(d) Culverts not inventoried in the Facilities Information Management
System with Usage Code 2629.
(2) Equivalency. In accordance with the responsibilities and authorities
assigned by Executive Order 12344, codified at 50 U.S.C. sections 2406
and 2511 and to ensure consistency through the joint Navy/DOE Naval
Nuclear Propulsion Program, the Deputy Administrator for Naval
Reactors (Director) will implement and oversee requirements and
practices pertaining to this Directive for activities under the Director's
cognizance, as deemed appropriate. The notification requirements in
section 5 do not apply.
4. REQUIREMENTS. The following paragraphs set forth the requirements for bridge and
tunnel management including inspections, load rating and posting, scour evaluation,
seismic vulnerability evaluation, vehicle traffic volume data collection, use of qualified
personnel, quality management, records and reporting, and inventory and asset
Management. Attachment 2 provides acceptable approaches for implementing Federal
regulation and for meeting the requirements of this Order. It references Federal
regulations, DOE directives, and industry best practices. It also provides criteria for
DOE O 437.1 3
12-11-2020
applying a graded approach to managing bridges, tunnels, or culverts, even those that are
not subject to Department of Transportation regulations.
a. Inspections. Ensure timely inspections, assessments, studies, and evaluations of
each bridge, culvert, or tunnel as described in Attachment 2 are planned,
conducted, and documented.
b. Load Rating and Posting.
(1) Maintain a current load rating for each active bridge, tunnel, and culvert
using the criteria and methods in Attachment 2. At-grade roadways in
tunnels are exempt from load rating.
(2) When necessary, post a bridge, tunnel, or culvert for load restrictions or
restrict access using the criteria in Attachment 2.
c. Scour Evaluation. Ensure each active bridge and culvert that crosses a waterway
is evaluated for vulnerability to scour or stream instability from floods using the
criteria and methods in Attachment 2.
d. Seismic Vulnerability Evaluation. Ensure each bridge is evaluated for
vulnerability to seismic events and the need for seismic retrofitting using the
criteria in Attachment 2.
e. Vehicle Traffic Volume Data Collection.
(1) For each active vehicle bridge:
(a) Determine the Average Daily Traffic (ADT) and the percentage
that is truck traffic. Do not include vans, pickup trucks, and other
light delivery trucks in this percentage. Update every five (5)
years.
(b) Maintain a forecasted average daily traffic for the route at least 17
years but no more than 22 years from the year in which the
forecast is made. The intent is to provide a forecast of the ADT 20
years in the future.
(2) For each active vehicle tunnel, determine the Annual Average Daily
Traffic (AADT) and the Annual Average Daily Truck Traffic (AADTT).
Do not include vans, pickup trucks, and other light delivery trucks in this
percentage. Update every five (5) years.
f. Use of Qualified Personnel.
(1) Ensure each person performing an inspection or evaluation meets the
qualification requirements specific to the inspection or evaluation
4 DOE O 437.1
12-11-2020
conducted and understands the duties of the role he or she is expected to
perform as described in Attachment 2.
Section 3
(2) Document individual personnel qualifications including appropriate
education, experience, licensure, and certifications, and current training.
Individuals must complete refresher training at least every five years.
g. Quality Management.
(1) Establish quality management procedures or requirements necessary to
produce accurate and consistent bridge inspections conforming with
inspection standards and criteria; inspection plans; quality control
procedures; DOE policy; and Federal and State requirements.
(2) Establish quality management procedures or requirements necessary to
ensure that evaluation products such as calculations, reports, and studies
are complete, accurate, and properly checked in accordance with
applicable industry standards.
(3) Establish quality management procedures or requirements necessary to
ensure that information and data supporting the Department’s external
reporting or implementation of bridge and tunnel management
requirements is validated and provided in a timely manner.
h. Records and Reporting. Ensure records, reports, and data are prepared,
maintained, and submitted using the criteria in Attachment 2.
i. Inventory and Asset Management.
(1) Integrate requirements for bridge and tunnel management with existing
operating and management procedures for real property. Document any
locally established policies, procedures, or inspection intervals for bridges,
tunnels, or culverts.
(2) When available resources are inadequate to maintain an acceptable level
of bridge, culvert, or tunnel safety, act to impose lane or load restrictions,
or closures.
(3) Establish, document, and implement protocols for responding to a critical
finding. Establish, document, and implement protocols for managing
permit loads.
(4) Establish, document, and implement bridge closure and re-opening
procedures. Once closed, a bridge may not be reopened until repairs are
complete and a qualified engineer determines that the bridge is safe and if
necessary, posted for load restrictions.
DOE O 437.1 5
12-11-2020
(5) For railroad bridges, establish, document, and implement procedures
and issue instructions to personnel responsible for train operations to
prevent operation of equipment that would exceed the capacity of the
bridge.
5. RESPONSIBILITIES. DOE real property is operated and managed by qualified and
experienced federal and contractor personnel at Headquarters and field locations. The
paragraphs below describe the responsibilities and authorities for effective
management of DOE bridges, culverts, and tunnels, and establish accountabilities for
management of these assets.
a. Secretary. Establishes DOE policy for bridge and tunnel management.
b. Deputy Secretary. Exercises responsibility for implementation of this Order by
DOE elements.
c. Under Secretaries.
(1) Implement the requirements of this Order through the Program
Secretarial Offices or other DOE elements.
(2) Develop procedures for approving equivalencies or exemptions from
bridge and tunnel management requirements, including notification to
the Senior Real Property Officer.
d. Program Secretarial Officer/Program Office (PSO).
(1) Ensures validation and timely submission of information and data
supporting the Department’s requirements and external reporting.
Section 4
(2) Determines which Management and Operating (M&O) and non-M&O
contracts must include the CRD and notify Contracting Officers (COs)
to incorporate the CRD. Determine which non-M&O contracts must
include equivalent requirements to the CRD (in a contract clause or
other contract provision, for example, in the Statement of Work) and
notify COs to include the equivalent requirements in the contracts in a
timely manner.
(3) Approves equivalencies or exemptions from bridge and tunnel
management requirements as defined in Paragraph 3.c.
e. Associate Under Secretary, Office of Environment, Health, Safety and
Security. Provides advice and assistance for environment, health, safety, and
security implementation.
6 DOE O 437.1
12-11-2020
f. Site and/or Field Office Manager. Integrates bridge and tunnel management
requirements into existing quality assurance2 and safety management
systems,3,4 as well as site operations or emergency operations plans and
procedures.
g. Contracting Officer. Once notified of contract applicability, insert the CRD of
this order or equivalent requirements to the CRD into applicable M&O and
non-M&O contracts.
h. Head of Contracting Activity.5 Issues direction to Contracting Officers to
incorporate the CRD into contracts in a timely fashion upon notification of its
applicability.
i. DOE Bridge and Tunnel Manager. Serves as the DOE official responsible for
performing the duties of Bridge Program Manager and Load Rating Engineer
as set forth in Code of Federal Regulations 23 CFR 650, Subpart C, and the
duties of Tunnel Program Manager as set forth in Code of Federal Regulations
23 CFR 650.507 pertaining to agency-wide bridge inspection policies and
procedures, quality control and quality assurance procedures, and preparation
and maintenance of a bridge inventory.
6. INVOKED TECHNICAL STANDARDS. This Order does not invoke any DOE
technical standards or industry standards as required methods. Any technical standard
or industry standard mentioned in or referenced by this Order is not invoked by this
Order. Note: DOE O 251.1D, Appendix J provides a definition for “invoked technical
standard.”
7. IMPLEMENTATION. For DOE elements, full compliance with this Order, including
the attachments, must be accomplished within one (1) year of the issuance date. For
covered contracts, full compliance shall be accomplished within one (1) year of the
effective date of a new award or inclusion of the CRD or its requirements into an
existing contract. Where less than one year of performance remains on a covered
contract, the PSO shall define any requirements and the implementation date
applicable within the remaining period of performance.
8. DEFINITIONS. Federal requirements or industry standards establish definitions for
many of the terms used in this Order. Attachment 3 lists the source of established
definitions or establishes definitions for Departmental use. Find a current list of
references at: https://powerpedia.energy.gov/wiki/Bridge_Management_Program.
2 Department of Energy Order 414.1D, Quality Assurance, April 25, 2011.
3 Department of Energy Order 450.2, Integrated Safety Management, April 25, 2011.
4 Code of Federal Regulations, 48 CFR 970.5223-1, DEAR Clause: Department of Energy Acquisition Regulations,
Integration of Environment, Safety and Health into Work Planning and Execution.
5 DOE O 361.1, Acquisition Career Management Program, current version.
http://www.msn.com/?cobrand=dell17win10.msn.com&ocid=DELLDHP17&pc=DCTE
Section 5
DOE O 437.1 7 (and 8)
12-11-2020
9. CONTACT. Questions regarding the implementation of this Order should be directed to
the Office of Asset Management at 202-586-4539.
BY ORDER OF THE SECRETARY OF ENERGY:
MARK W. MENEZES
Deputy Secretary
DOE O 437.1 Attachment 1 – CRD, Contractors Only
12-11-2020 Page 1-1
CONTRACTOR REQUIREMENTS DOCUMENT
DOE O 437.1, BRIDGE AND TUNNEL MANAGEMENT
This Contractor Requirements Document (CRD) sets forth requirements applicable to the
contract to which this CRD is inserted. It establishes the requirements for Department of Energy
(DOE) contractors, including National Nuclear Security Administration contractors, whose
contracts involve the management or operation of DOE sites or facilities that include bridges,
tunnels, or culverts. Contractors are expected to meet these functional requirements through
tailoring of their business processes and management practices and through use of nationally
recognized industry standards and practices and voluntary consensus standards.
Regardless of the performer of the work, the contractor is responsible for complying with the
requirements of this CRD. The contractor is responsible for flowing down the requirements of
this CRD to subcontractors at any tier to the extent necessary to ensure the contractor’s
compliance with the requirements.
In addition to the requirements set forth in this CRD, contractors are responsible for complying
with Attachments 2, 3, and 4 to DOE O 437.1, referenced in and made a part of this CRD, which
provide requirements and information applicable to contracts in which this CRD is inserted.
The contractor must establish and maintain a documented bridge and tunnel management
approach satisfying Federal regulations, DOE directives, and industry standards and practices.
Attachment 2 provides acceptable approaches for implementing Federal regulation and for
meeting the requirements of this Order. It references Federal regulations, DOE directives, and
industry best practices. It also provides criteria for applying a graded approach to managing
bridges, tunnels, or culverts, even those not subject to Department of Transportation regulations.
The contractor’s bridge and tunnel management approach must satisfy the following
requirements for the following structures: public- and controlled-access vehicular bridges;
public- and controlled-access railroad bridges; public- and controlled-access pedestrian bridges,
including elevated walkways; public- and controlled-access vehicular tunnels; and culverts
assigned Usage Code 2629 in the Facilities Information Management System. These include
requirements specific to assets with fracture critical member bridges or complex features.
1. Inspections. Plan, conduct, and document timely inspections, assessments, studies, and
evaluations of each bridge, culvert, or tunnel as described in Attachment 2.
2. Load Rating and Posting.
a. Maintain a current load rating for each active bridge, tunnel, and culvert using the
criteria and methods in Attachment 2. At-grade roadways in tunnels are exempt
from load rating.
b. When necessary, post a bridge, tunnel, or culvert for load restrictions or restrict
access using the criteria in Attachment 2.
Attachment 1 – CRD, Contractors Only DOE O 437.1
Page 1-2 12-11-2020
3. Scour Evaluation. Maintain a current scour evaluation of vulnerability to scour or stream
instability from floods for each active bridge and culvert that crosses a waterway using
the criteria and methods in Attachment 2.
Section 6
4. Seismic Vulnerability Evaluation. Evaluate each bridge for vulnerability to seismic
events and the need for seismic retrofitting using the criteria in Attachment 2.
5. Vehicle Traffic Volume Data Collection.
a. For each active vehicle bridge:
a. Determine the Average Daily Traffic (ADT) and the percentage that is truck traffic.
Do not include vans, pickup trucks and other light delivery trucks in this percentage.
Update every five (5) years.
b. Maintain a forecasted average daily traffic for the route at least 17 years but no more
than 22 years from the year in which the forecast is made. The intent is to provide a
forecast of the ADT 20 years in the future.
b. For each active vehicle tunnel, determine the Annual Average Daily Traffic
(AADT) and the Annual Average Daily Truck Traffic (AADTT). Do not include
vans, pickup trucks, and other light delivery trucks in this percentage. Update
every five (5) years
6. Use of Qualified Personnel.
a. Ensure each person performing an inspection or evaluation meets the qualification
requirements specific to the inspection or evaluation conducted and understands the
duties of the role he or she is expected to perform as described in Attachment 2.
b. Document individual personnel qualifications including appropriate education,
experience, licensure, and certifications, as applicable and current training.
Individuals must complete refresher training at least every five (5) years.
7. Quality Management.
a. Establish and implement quality management procedures or requirements necessary
to produce accurate and consistent bridge inspections conforming with inspection
standards and criteria; inspection plans; quality control procedures; DOE policy; and
Federal and State requirements.
b. Establish and implement quality management procedures or requirements necessary
to ensure that evaluation products such as calculations, reports, and studies are
complete, accurate, and properly checked in accordance with applicable industry
standards.
c. Establish and implement quality management procedures or requirements necessary
to ensure that information and data supporting the Department’s
DOE O 437.1 Attachment 1 – CRD, Contractors Only
12-11-2020 Page 1-3 (and Page 1-4)
d. external reporting and bridge and tunnel management is validated and provided in a
timely manner.
8. Records and Reporting. Prepare, maintain, and provide records, reports, or data using the
criteria in Attachment 2.
9. Inventory and Asset Management.
a. Integrate requirements for bridge and tunnel management with existing operating
and management procedures for real property. Document any locally established
policies, procedures, or inspection frequencies for bridges, tunnels, or culverts.
b. When available resources are inadequate to maintain an acceptable level of bridge,
culvert, or tunnel safety, act to impose lane or load restrictions, or closures.
c. Maintain protocols for responding to a critical finding.
d. Maintain bridge closure and re-opening procedures. Once closed, a bridge may not
be reopened until repairs are complete and a qualified engineer determines that the
bridge is safe and if necessary, posted for load restrictions.
e. For railroad bridges, maintain procedures and issue instructions to personnel
responsible for train operations to prevent operation of equipment that would exceed
the capacity of the bridge.
DOE O 437.1 Attachment 2 – Federal Employees and Contractors
12-11-2020 Page 2-1
Section 7
ATTACHMENT 2: BRIDGE AND TUNNEL MANAGEMENT
The following paragraphs set forth the requirements for bridge and tunnel management including
conduct of inspections and evaluations, use of qualified personnel, quality management, records
and reporting, and inventory and asset management. Requirements are applicable and specific to
the following structures: public- and controlled- access vehicular bridges, public- and controlled-
access railroad bridges, public- and controlled- access pedestrian bridges including elevated
walkways, public- and controlled- access vehicular tunnels, and culverts assigned Usage Code
2629 in the Facilities Information Management System. It includes requirements specific to
assets with fracture critical member bridges or complex features.
1. Inspections. The type and frequency of inspections performed may vary over the life of a
bridge or tunnel to reflect the level of effort needed to document its condition.
a. Types of Inspection.
(1) DOE elements with a bridge, tunnel, or culvert structure among their real
property holdings must plan, conduct, and document timely inspections1,2
in accordance with applicable national3,4,5,6,7 standards and the following
requirements. Required inspections8 may include the following types:
Initial, Routine, In-Depth, Fracture Critical Member, Underwater,
Damage, or Special. Fracture Critical Member inspections and Underwater
inspections are not applicable to tunnels.
(2) A graded approach is allowable for short span bridges, these are public-
and controlled- access vehicular bridges with a structure length of less
than 20 linear feet, public- and controlled- access pedestrian bridges
including elevated walkways, and culverts assigned Usage Code 2629 in
the Facilities Information Management System (FIMS) when considering
complexity of the bridge, level of use, degree of structural redundancy,
history of acceptable performance, and stable condition over time.
Document such approaches in local procedures and bridge and tunnel
management plans. A graded approach may not be used to obtain
exemptions from requirements nor does it imply the omission of
requirements.
1 Code of Federal Regulations, 23 CFR Part 650, Subpart C, National Bridge Inspection Standards.
2 Code of Federal Regulations, 49 CFR Part 237, Bridge Safety Standards, Subpart D, Capacity of Bridges.
3 Federal Highway Administration, Bridge Inspector’s Reference Manual.
4 American Association of State Highway and Transportation Officials, Manual for Bridge Element Inspection.
5 American Railway Engineering and Maintenance-of-Way Association (AREMA), Manual for Railway
Engineering.
6 American Railway Engineering and Maintenance-of-Way Association, Bridge Inspection Handbook.
7 Federal Highway Administration, Tunnel Operations, Maintenance, Inspection, and Evaluation Manual.
8 Federal regulations for railroad bridges and highway bridges include slightly different terminology and
requirements for type of inspections. The Department of Energy maintains consistent terminology for the various
types of inspections as defined in Attachment 3.
Attachment 2 – Federal Employees and Contractors DOE O 437.1
Page 2-2 12-11-2020
(3) Identify bridges with Fracture Critical Members, complex bridges, and
bridges with special features. Identify bridges with Critical Findings.
Identify bridges requiring underwater inspections, bridges that are scour
critical or have unknown foundations, and bridges where scour evaluations
have not been conducted. Identify bridges on the National Highway
System.
Section 8
(4) Determine and document the risk classification for routine inspection and
underwater inspection of each bridge.
(5) Determine and document seismic trigger events for prioritizing Damage
Inspections after seismic events.
(6) Determine and document types of inspections required for each bridge,
culvert, and tunnel.
b. Inspection Interval. The frequency of inspection is specific to each bridge, tunnel, or
culvert based on factors effecting safety, reliability, and consequences of failure.
(1) Using Table 2.1, determine and document the inspection interval of each
required inspection for each active asset.
(a) Establish a baseline month for Routine, Underwater, or Fracture
Critical Inspections. Conduct all subsequent inspections in the
baseline month unless granted a one-time exception in advance.
Subsequent inspections must revert to the previous schedule.
(b) Identify those structures requiring variations from the established
intervals and document rational for determination.
TABLE 2.1
ESTABLISHED INSPECTION INTERVALS
Requirement Vehicle
Bridge
Short Span
Bridge or
Culvert
Pedestrian
Bridge
incl.
Elevated
Walkway
Railroad
Bridge
Vehicular
Tunnel
Initial Within 60 days of:
Date Placed in Service, or
acquisition, or
change in configuration, or
construction due to repair or retrofit
Routine Regular intervals not to exceed 24
months
One
inspection per
calendar year,
with not more
than 540 days
between
Regular
intervals not to
exceed 24
months
DOE O 437.1 Attachment 2 – Federal Employees and Contractors
12-11-2020 Page 2-3
TABLE 2.1
ESTABLISHED INSPECTION INTERVALS
Requirement Vehicle
Bridge
Short Span
Bridge or
Culvert
Pedestrian
Bridge
incl.
Elevated
Walkway
Railroad
Bridge
Vehicular
Tunnel
successive
inspections
In-Depth As determined by the cognizant Responsible Engineer
Fracture
Critical
Member
Regular intervals not to exceed 24 months
Underwater Regular intervals not to exceed 60 months
Damage As soon as practicable after damage occurs
Before structure is re-opened to traffic, or
Per the site’s emergency action plan following an established seismic
trigger event
Special As established
(2) Inspection Interval Variance. The inspection interval may be adjusted
based on the condition of the bridge. The Routine Inspection interval may
be increased up to 48 months for a public- or controlled- access vehicle
bridge. Inspection intervals may be increased to up to 60 months for a
short span bridge or a culvert in good condition and with low
consequences of failure. Inspection intervals may be increased up to 60
months for a low risk pedestrian bridge in good condition. Use the
following guidelines to determine if a bridge is a likely candidate for
variance approval:
(a) Increased Inspection Interval. The Routine Inspection interval may
be increased (i.e. less frequent inspection) if all the following
criteria are met:
1 All applicable Condition Ratings, NBI Data Items 58
through 60 or NBI Data Item 62 and NBI Data Item 61, are
greater than 6.
2 NBI Data Item 113 is coded 5, 8, 9, or N.
3 The Condition Ratings have not changed (i.e. no
deterioration) over the previous three (3) inspection cycles.
4 The Inventory Rating Factor is greater than 1.0 for all
American Association of State Highway and Transportation
Officials (AASHTO) vehicles including Specialized
Hauling Vehicles (SHVs) and State legal loads.
Attachment 2 – Federal Employees and Contractors DOE O 437.1
Page 2-4 12-11-2020
Section 9
5 The Average Daily Traffic is less than 500.
6 Structure Length is less than 100 feet.
7 A steel bridge must have load path redundancy (NBI Data
Item 92A = N).
8 A new or newly rehabilitated structure must have had an
initial inspection plus at least one cycle (24-month interval)
routine inspection.
9 Inspection interval may not extend beyond 24 months for:
a Bridges that have inventory ratings less than the
State's legal load.
b Bridges with a Structure Length greater than 100
feet.
c Bridges with little performance history.
d Bridges susceptible to vehicular damage, for
example those with vertical over or under
clearances less than 14'-0", or those with restricted
horizontal clearances on or under the structure.
e Bridges with Fracture Critical Members or Complex
Bridges.
f Bridges constructed of timber or masonry.
g Bridges that carry heavy permit loads.
h Bridges known to experience overloaded trucks.
i Bridges with steel or timber decks.
j Bridges with rocker bearings.
k Bridges with no as-built drawings.
(b) Decreased Inspection Interval. The Routine Inspection interval for
bridges must be reduced (i.e. more frequent inspection) to 12
months or less when any Condition Rating (NBI Data Items 58
through 60 or NBI Data Item 62) is less than 4 or where the rate of
deterioration is of a magnitude where safety may be impacted
beyond that interval. Other considerations for reducing inspection
intervals include:
DOE O 437.1 Attachment 2 – Federal Employees and Contractors
12-11-2020 Page 2-5
1 State requires more frequent inspection of bridges on public
roads.
2 Bridge requires repair work.
3 Bridge is subject to frequent overloads.
4 Bridge has unique or unusual details, unique structure
types, or unknown performance history.
5 Large bridge carrying a significant amount of traffic.
6 Bridge with temporary supports.
7 Bridge is subject to significant substructure movement or
settlement.
8 Bridge with potential foundation or scour problems.
(3) In-Depth Inspection. An In-Depth Inspection may be scheduled9 with or
independently of a Routine Inspection or conducted as a follow-up to a
Damage or other type of inspection. Schedule In-Depth Inspection of
railroad bridges in consultation with the cognizant Railroad Bridge
Engineer.
(4) Fracture Critical Member Inspection. Inspection intervals will be reduced
to 12 months or less where cracks are discovered in fracture critical
members and the Inspection Team Leader has determined the function of
these members will not be impacted over the inspection interval. The
interval may be restored to up to 24 months if a fatigue/fracture analysis
shows a safe life for the interval proposed.
(5) Underwater Inspection. Underwater inspections may be performed as part
of a Routine Inspection or as an independent inspection effort. An
Underwater Inspection interval greater than 60 months (not to exceed 72
months) may be acceptable for a vehicle bridge on public roads in good
condition with advance approval of the Federal Highway Administration
(FHWA). An Underwater Inspection interval greater than 60 months (not
to exceed 72 months) may be acceptable for controlled-access vehicle
bridges, railroad bridges, short span bridges, culverts, or pedestrian
9 Conditions that may prompt an In-Depth Inspection of a bridge include: apparent cracks in steel members;
apparent cracks, de-bonding or loss of tendon section in a prestressed concrete members; suspected frozen bearings
or failed hold down devices; severe section loss from steel members; buckled or bent steel girders or beams;
disconnected or loose members; or visual fretting rust on the pin of a pin and hanger connection.
Section 10
Attachment 2 – Federal Employees and Contractors DOE O 437.1
Page 2-6 12-11-2020
bridges in good condition with advance approval of the DOE Bridge and
Tunnel Manager.
(a) Increased Inspection Interval. The Underwater Inspection interval
may be increased (i.e. less frequent inspection) if all the following
criteria are met.
1 Condition Rating for NBI Data Items 60 or 62 is 6 or
greater.
2 Condition Rating for NBI Data Item 61 is 7 or greater.
3 NBI Data Item 113 is coded 5, 8, 9, or N.
4 The Condition Rating or Scour Ratings have not changed
(i.e. no deterioration) over the previous inspection cycle.
5 Pier protection is present and in good condition where a
bridge crosses a navigable waterway.
6 Bridge substructure elements are not constructed of steel or
timber.
(b) Decreased Inspection Interval. Underwater Inspection interval will
be decreased to 24 months or less when the Condition Rating for
NBI Data Item 60 or 62 is less than 4. If the deterioration causing
the low Condition Rating is localized, then consider scheduling a
Special Inspection focused on the localized area. Additional factors
to consider when selecting underwater inspection interval include:
1 NBI Data Item 113 is coded 0-4, 6, or 7.
2 The bridge is on a waterway with rapid stream flows.
3 Significant debris accumulates at structure.
4 The bridge has constricted waterway openings.
5 Erodible or unstable streambed or bank material present.
6 Meandering channels exist.
(6) Damage Inspection. Schedule immediately following an accident or
trigger event involving the structure to determine if it should be closed.
May be followed with an In-Depth Inspection to document the full extent
of the damage as well as the urgency and scope of repairs.
(7) Special Inspection. Scheduled at the discretion of the responsible DOE
Element considering the severity of a known deficiency. Changes in
DOE O 437.1 Attachment 2 – Federal Employees and Contractors
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condition between inspections should be a factor in determining the
frequency for conduct of Special Inspections. Conduct inspections more
frequently as conditions deteriorate. Apply the following guidelines when
determining the Special Inspection interval:
(a) For a bridge not capable of carrying State legal loads, set
inspection interval of no more than 12 months.
(b) For a bridge with an NBI Condition Rating of 4 for the deck,
superstructure, substructure, or a primary load carrying member,
set inspection interval of six to 12 months.
(c) For a bridge with an NBI Condition Rating of 3 or less for the
deck, superstructure, substructure, or a primary load carrying
member, set inspection interval of six months or less.
(d) For a bridge with known load-carrying deficiencies, inspection
interval as determined in coordination with the DOE BTM.
(e) For a bridge with advanced deterioration, inspection interval as
determined in coordination with the DOE BTM.
(8) Complex and Special Feature Inspection. An inspection interval less than
24 months may be required for deficient members.
(9) Vehicular Tunnels. Apply the following criteria for selecting a Routine
Inspection interval of less than 24 months: poor condition, damage,
change in condition between inspections, unknown capacity or history of
performance, known problems, consequences of failure, and existence of
temporary supports or necessary repairs.
(10) Inspection Interval Variation Approval.
Section 11
(a) Any variation from the inspection intervals in Table 2.1 requires
documentation. A less frequent inspection schedule requires
advance approval. Any change to a more frequent inspection
schedule requires notification.
(b) Less Frequent Inspections. Submit a request to the DOE BTM via
Line Management prior to increasing the inspection interval. The
DOE BTM will review the request and determine its merit, or
when appropriate, submit to FHWA for review and approval. For
bridges included in the National Bridge Inventory or tunnels
included in the included in the National Tunnel Inventory, final
determination is subject to FHWA approval. The request must
include:
1 the structure Real Property Unique ID Number,
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2 the proposed inspection interval in months,
3 a list of criteria used to justify the request and how each
criteria is met, and
4 any other explanation as to why the proposed inspection
interval is suitable.
c. Risk Classification.
(1) Inspection Interval– Routine. Risk classification for routine inspection
interval is based on the bridge’s super/substructure condition, load
restrictions, and scour vulnerability.
(a) Bridge is Low Risk when:
1 NBI Data Item 59 AND 60 or 62 > 5
2 AND Either:
a NBI Data Item 70 = 5 AND NBI Data Item 63 ≠ 5
OR
b NBI Data Item 63 = 5 AND NBI Data Item 70 = 5
AND NBI Data Item 41 = A, D, or E
c AND NBI Data Item 113 = 4, 5, 7, 8, 9, N
(b) Bridge is High Risk when:
1 NBI Data Item 59 or 60 or 62 < 5
2 OR NBI Data Item 70 < 5
3 OR NBI Data Item 63=5 AND NBI Data Item 70=5 AND
NBI Data Item 41= B, P, or R
4 OR NBI Data Item 113 = 0, 1, 2, 3, 6, T or U
(2) Inspection Interval – Underwater. Risk classification for underwater
inspection interval is based on the bridge’s substructure/culvert condition
and scour vulnerability.
(a) Bridge is Low Risk when:
1 NBI Data Item 92B = Y
2 NBI Data Item 60 or 62 > 4
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3 AND NBI Data Item 113 = 4, 5, 7, 8, or 9
(b) Bridge is High Risk when:
1 NBI Data Item 92B = Y
2 AND NBI Data Item 60 or 62 < 5
3 AND NBI Data Item 113 = 0, 1, 2, 3, 4, 6, T or U.
d. Inspection Procedures.
(1) Prepare a plan for each inspection specific to the intended inspection type
and addressing each of the following phases of the inspection. Identify
specialized procedures necessary to inspect bridges with Fracture Critical
Members or all the features of each complex bridge. Inspect each bridge
according to established procedures and structure-specific inspection plan
addressing:
(a) pre-inspection – planning and coordination activities;
(b) on-site inspection – worker safety; public safety; traffic
management; field inspection equipment, tools, and materials;
inspection techniques including nondestructive tests and/or other
physical and chemical tests; and documentation techniques; and
(c) post-inspection – recording, reporting, recommendations,
archiving, and follow-up to critical findings.
(2) Each Public or Controlled Access Vehicle Bridge, Railroad Bridge, or
Tunnel inspection will be conducted under the full time, on-site
supervision of an Inspection Team Leader or Railroad Bridge Inspector
who is responsible for the accuracy of the results and is accompanied by at
least one other inspector.
Section 12
(3) Conduct underwater inspections10,11 to determine member condition where
conditions are such that the stream bottom elevation around the
foundations cannot be accurately measured by use of rods, poles, weighted
sounding lines or other means, or if any portion of a substructure is
exposed to water deeper than 3 feet during periods of normal low water. A
qualified diver must complete this inspection if the waterway cannot be
waded safely.
10 American Society of Civil Engineers, Underwater Investigations: Standard Practice Manual, and FHWA-NHI-10-
027, Underwater Bridge Inspection, June 2010.
11 Among other factors used to determine type and extent of inspection, include structure type, materials of
construction, foundation type, footing location relative to channel bottom, known or suspected problems,
waterway characteristics, superstructure and substructure redundancy, and scour susceptibility.
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(4) Upon discovery of a Critical Finding, determine what action is required,
how quickly that action needs to be implemented, the extent to which the
bridge can be used (e.g., partial lane closures, load limits) or if it should be
closed. Provide notifications and submit a Follow-up to Critical Findings
Report detailing the intended recovery strategy with planned actions and
milestone dates to ensure the safety of personnel and continuance of site
operations.
(5) If a crack in a Fracture Critical Member is detected during an inspection, a
Responsible Engineer will determine the necessity for a fatigue or fracture
evaluation. When needed, complete the evaluation under the direction of a
qualified engineer to determine the useful life and the critical crack size.
Document and initiate monitoring procedures or necessary repairs.
(6) During each routine inspection, confirm conditions and assumptions used
for existing load rating are still valid. If not, schedule a new load rating.
(7) Promptly following structural damage resulting from environmental
factors or human action, conduct a Damage Inspection12 sufficient to
determine whether there is a need for emergency load restrictions or
closure of part or all of the structure to traffic as well as the level of effort
necessary to repair the damage.
2. Load Rating and Posting. The intent of load rating and posting is to ensure that bridges
are appropriately evaluated to determine their safe live load carrying capacity and any
load restrictions are appropriately posted.
a. Rate each active vehicle bridge, railroad bridge, pedestrian bridge, culvert, and
vehicular tunnel for its load carrying capacity. Load rate each newly acquired bridge
within ninety (90) days of the date place in service or acquired.
b. Review existing load rating at least once every five years to ensure conditions and
assumptions are still valid, or when recommended by inspectors, or when concern
for reduced structural capacity is caused by unexpected events.
c. Vehicle Bridges.
(1) Rate a vehicle bridge or short span bridge for its safe load carrying
capacity of all unrestricted State legal loads, including State routine
permits loads in accordance with Section 6A of the AASHTO Manual for
Bridge Evaluation13.
12 May require collection of detailed measurements and descriptions of damage necessary to assess the impacts to
strength and function of the affected member as well as on-site calculations needed to establish emergency load
restrictions. May be followed by a more refined analysis to establish or adjust interim load restrictions.
Section 13
13 Code of Federal Regulations, 23 CFR 650.317, incorporates by reference the AASHTO Manual for Bridge
Evaluation cited at 23 CFR 650.305 and 650.313.
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(2) The load rating must reflect the condition of the bridge as reported in the
most recent bridge inspection report. Reflect any deficiencies that reduce
member capacity in the load capacity determination. If the effects of
condition on capacities is unknown or uncertain, conduct a Special
Inspection14 to adequately quantify location and extent of deficiencies.
Account for any modifications to the bridge that affect loading on (e.g.,
change in dead loads) or response of the member being rated.
(3) Base load ratings on as-built drawings that have been verified by field
measurements. When these drawings are not available, take field
measurements and perform field-testing. When as-built drawings do not
exist and field measurements cannot adequately quantify capacity (e.g.,
bridges with reinforced concrete members), base the load rating on a field
evaluation and documented engineering judgment in accordance with
FHWA guidance15,16. Document basis of assumptions to include: some
evidence that a search for design or as-built data has been attempted or
other efforts to provide some background or history of the structure; a
discussion of load history that confirms the load assumptions for normal
traffic. Specifically identify the assumed normal traffic. Coordinate with
State agencies to identify State legal loads and if they comply with federal
weight limits and the Bridge Formula17 (also known as Formula B).
(4) Load rating methodology must comply with FHWA memorandum18.
(5) Evaluate bridge for the AASHTO HL 93 design vehicle for determining
NBI Data Items 64-Operating Rating and 66-Inventory Rating and to
determine the need for evaluating State legal loads.
(a) If the Inventory Rating Factor is less than 1.0 and the State does
not comply with federal weight limits and the Bridge Formula, rate
for State legal loads.
(b) In States that comply with federal weight limits and the Bridge
Formula, rate for State legal loads when the Operating Rating
Factor is less than 1.0.
14 Performed when a structure requires more frequent inspection than is given by the Routine Inspection cycle,
typically for a known defect or condition severe enough to warrant extra scrutiny. The frequency of Special
Inspections is determined on a case-by-case basis.
15 Federal Highway Administration Memorandum ACTION: Revisions to the Recording and Coding Guide for the
Structure, Inventory and Appraisal of the Nation’s Bridges - Item 31, Design Load, and Items 63 and 65, Method
Used to Determine Operating and Inventory Rating, November 15, 2011.
16 Federal Highway Administration Memorandum, ACTION: Assigned Load Ratings, September 29, 2011.
17 Federal Highway Administration, FHWA-HOP-06-105, Bridge Formula Weights, August 2006.
18 Federal Highway Administration Memorandum, INFORMATION: Bridge Load Ratings for the National Bridge
Inventory, October 30, 2006.
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(6) Determine load ratings and rating factors for Specialized Hauling Vehicles
(SHVs) in accordance with FHWA memorandum19.
(7) If the Inventory Rating Factor for the AASHTO HL 93 design vehicle is
less than 0.9 using the Load and Resistance Factor Design (LRFD)
method20, determine load ratings and rating factors for Emergency
Vehicles (EV2 and EV3) in accordance with FHWA memorandums21,22.
Section 14
d. Railroad Bridges.
(1) Rate each railroad bridge for the applicable limit states defined in the
AREMA Manual for Railway Engineering.
(2) Base load ratings on as-built drawings that have been verified by field
measurements. When these drawings are not available, take field
measurements and perform field-testing. When as-built drawings do not
exist and where field measurements cannot adequately quantify required
dimensional data, base the load capacity on a field evaluation and the
documented engineering judgment of the Railroad Bridge Engineer.
Determinations by judgment can be based on history and current use of the
bridge. For example, the bridge could be rated based on known weight of
passing loads if there is no evidence of distress.
(3) Evaluate each bridge for the Cooper E-80 Loading as defined in Figure
15-1-2 AREMA Manual for Railway Engineering. Consider other
standard loading or loading consisting of specific equipment based on
normal use of the bridge. The load rating must consider capacity of the
superstructure as well as the substructure.
(4) Conduct a Fatigue Evaluation on each bridge with Fatigue Susceptible
Details following the procedures in Chapter 15 of AREMA Manual for
Railway Engineering. Live load stresses and traffic volumes must be
known. A qualitative analysis may be completed for bridges with low
traffic volumes and low stresses.
(5) Determine Normal Rating both with and without fatigue considerations. If
there is a need to allow infrequent operation of loads greater than normal,
determine Maximum Rating in accordance with AREMA Manual for
Railway Engineering. Fatigue need not be considered for maximum rating.
19 Federal Highway Administration Memorandum, ACTION: Load Rating of Specialized Hauling Vehicles,
November 15, 2013.
20 American Association of State Highway and Transportation Officials, LRFD Bridge Design Specifications, 7th
Edition with Interim Revisions, or current version.
21 Federal Highway Administration Memorandum, ACTION: Load Rating for the FAST Act’s Emergency Vehicles,
November 3, 2016.
22 Federal Highway Administration, Questions and Answers, Load Rating for the FAST Act’s Emergency Vehicles,
March 2017.
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e. Pedestrian Bridges.
(1) Determine23 the design strength of the bridge considering the existing
condition, geometry, and materials.
(2) Determine required strength for loads prescribed in the LRFD Guide
Specifications for the Design of Pedestrian Bridges or as required by the
State within which the bridge is located or actual loads.
(a) When vehicular access is not prevented on the pedestrian bridge,
use the design vehicle and limit state specified in 3.2 of LRFD
Guide Specifications for the Design of Pedestrian Bridges.
(b) If vehicular access is prevented on the pedestrian bridge, do not
consider the design vehicle.
(3) Where the design strength is determined to be less than the required
strength, and where:
(a) Vehicular access is not prevented, conduct an iterative process to
determine if the design strength is adequate with a lesser design
vehicle load (using standard AASHTO H or known loading). If the
design strength is acceptable for a lesser vehicle load, then the
bridge must be posted. If it is determined that the design strength is
less than required with no vehicle loading, develop a plan of action
to prevent unsafe access.
(b) Vehicular access is prevented, develop a plan of action to prevent
unsafe pedestrian access.
Section 15
(c) A Fatigue Evaluation is required, evaluate for the AASHTO LRFD
Fatigue I Limit State for applicable loads specified in 3.5 of LRFD
Guide Specifications for the Design of Pedestrian Bridges.
(4) Alternatively, post each pedestrian bridge for the allowed vehicle load
where vehicular access is not prevented or where vehicular access is
prevented for the maximum number of people allowed on the bridge at
one time.
f. Culverts. Rate each culvert for its safe load carrying capacity. For a culvert with
sufficient fill to minimize live load effects, showing no signs of distress, and the
consequences of failure are low, rate in accordance with Section 6.1.4 of the
23 American Association of State Highway and Transportation Officials LRFD Guide Specifications for the Design
of Pedestrian Bridges, 2nd Edition with 2015 Interim Revisions, or current version.
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AASHTO Manual for Bridge Evaluation24. For a culvert with a depth of fill greater
than either eight (8) feet or its span length whichever is greater, the live load is
considered negligible so live load analysis is not required.
g. Vehicular Tunnels. Rate each tunnel’s safe vehicular load-carrying capacity in
accordance with Sections 6 or 8 of the AASHTO Manual for Bridge Evaluation.
h. Refined Analyses and Testing. When the load rating results in intolerable
deficiencies and posting will result in severe impacts to site operations, consider
conducting more refined analyses or testing. This analysis will typically consist of
detailed three-dimensional finite element analyses of varying complexities. It may
be conducted in conjunction with a load test or material testing to determine material
properties, strength, or condition. The refined analyses or load testing may provide a
more realistic distribution of loads to the various members and overall system
response. See Section 5 of the AASHTO Manual for Bridge Evaluation for
guidelines on testing. Alternatively, the bridge can be proof tested. See Chapter 8 of
the AASHTO Manual for Bridge Evaluation for load and proof test procedures.
These procedures are highly specialized and must be performed only by qualified
individuals with documented experience in performing this type of analysis.
i. Re-rate a bridge within in sixty (60) days when:
(1) There is a change in the condition of the bridge that would affect its load
carrying capacity;
(2) There is a change in the configuration of the bridge through construction,
alteration, or rehabilitation that would affect its load carrying capacity;
(3) Damage occurs to the bridge either through physical or environmental
conditions, i.e. corrosion has resulted in significant section loss on load
carrying steel members or components, cracking in primary members,
losses at critical connections, or strength has changed due to damage from
vessel or vehicular collision, fire, flood, or earthquake;
(4) There are changes to dead loads, for example from deck resurfacing or
utility additions, changes in traffic loadings and/or traffic volume, or
temporary construction loads exceed traffic loads;
(5) Soil and substructure settlement or slope instability has occurred; or
(6) Required by additional guidance.
24 Section 6.1.4 of the AASHTO Manual for Bridge Evaluation is specifically for reinforced concrete bridges. It is
acceptable for application to concrete culverts and to culverts constructed from other materials where the structure
has carried normal traffic for an appreciable period of time and shows no distress.
Section 16
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j. Posting.
(1) Post bridge load restrictions in accordance with the Manual for Uniform
Traffic Control Devices25 or State requirements.
(2) Post a vehicle bridge for load restrictions where State legal loads exceed the
calculated load capacity of the bridge.
(3) Post bridges for speed to reduce impact loading where necessary.
(4) Post a vehicle bridge for load restrictions when evaluated for emergency
vehicles. Post appropriately for both the governing single axle weight limit
and tandem axle weight limit derived for each emergency vehicle
configuration.
(5) For railroad bridges that have Normal Load Ratings less than normal load
requirements, determine and document necessary operational restrictions.
These may involve speed restrictions, coordination with track operation
personnel, or other operational constraints. Issue instructions to the personnel
who are responsible for the configuration and operation of trains to prevent
the operation of cars, locomotives, or other equipment over a bridge that
would exceed the capacity or dimensions of the bridge.
(6) For each pedestrian bridge where the design strength is less than required
strength, post for the allowed vehicle load where vehicular access is not
prevented. For a pedestrian bridge where vehicular access is prevented and
the design strength is less than 60 pounds per square foot or less than the
required strength, determine a safe posting that limits the number of
pedestrians on the bridge at one time. Select site-appropriate posting and
enforcement procedures.
(7) Post or restrict the highways in or over a tunnel when the maximum
unrestricted legal loads or State routine permit loads exceed those allowed
under the operating rating or equivalent rating factor.
k. Bridge Restrictions or Closure.
(1) Immediately close to traffic any vehicle bridge with a load rating of 3 tons or
less. Close to traffic any vehicle bridge when an imminent failure is possible.
Bridge closure requires some combination of barrier, signage, and flagging
or other means of controlling bridge access. The closure could be limited to
specific lanes or it could be a complete closure to all traffic. Follow State
guidelines for closure and detour traffic control requirements.
(2) When the load rating evaluation reveals that a vehicle bridge requires
posting, but is not, posting must be complete within thirty (30) days of load
25 Federal Highway Administration, Manual on Uniform Traffic Control Devices, 2009 with revisions.
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capacity determination.26 Where posting is insufficient to ensure compliance
with weight restrictions, engage law enforcement or install monitoring
devices, including cameras, weigh-in-motion sensors, or radar stations.
(3) For railroad bridges that have Normal Load Ratings less than normal load
requirements, document necessary operational restrictions within ninety (90)
days of load capacity determination.
l. Load Rating Report.
(1) Report must include information about who performed the load rating, when
the rating was performed, date of determination, assumptions and known
information about the bridge used in rating the bridge, loading information,
capacity calculations, load rating methodology, load rating calculations and
any computer input and output used to calculate the loads and the capacities.
Identify formulas used in the analysis and reference sources. Identify State
legal loads as well as the State’s compliance with federal weight limits and
the Bridge Formula. Define terms and nomenclature used.
Section 17
(2) All calculations must be checked and initialed by the engineer who
developed the calculations and by the engineer who checked them.
(3) Document use of computer programs to include description of model (i.e.
elements, boundary conditions, and load application) and comparison of
differences between the model and actual behavior. Calculations developed
by computer analysis must include a cover page explaining the analysis
performed and must be initialed by the engineer who developed the input and
the engineer who checked the input and results. State why the differences are
acceptable and how the results might be affected. Results should include load
effect diagrams and deflection plots, as applicable.
(4) For vehicle bridges, include a summary of the calculation results including
the inventory and operating ratings for the AASHTO Design vehicle, State
legal loads if evaluated, and any required posting values for each vehicle
type. Identify the controlling member(s).
(5) For vehicle bridges, identify recommended data entries for NBI Data Items
31, 41, 63 through 66, and 70 in accordance with the FHWA Recording and
Coding Guide for the Structure Inventory and Appraisal of the Nation’s
26 Federal Highway Administration Memorandum ACTION: Timeframe for Installing Load Posting Signs at
Bridges, April 17, 2019.
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Bridges including revisions, errata, and supplemental FHWA
memorandum.27
(6) For railroad bridges, include a summary of the calculation methodology and
results including the normal and maximum ratings for the Cooper E-80
loading, or any modified loading that is normal for the track. Identify the
controlling member(s) for each load rating.
(7) A qualified load rating engineer must certify the rating as complete, accurate,
and in accordance with applicable standards. Include the qualifications of
Load Rater or Railroad Bridge Engineer and Load Rate Reviewer.
(8) Include quality control documentation.
m. Bridge File.
(1) Place all documents, including evaluator’s qualifications, load rating
calculations and reports in the Bridge File.
(2) When the bridge requires load limit posting, place evidence of bridge posting
in the Bridge File.
(3) When operational restrictions are necessary, place evidence of such
restrictions and enforcement procedures in the Bridge File.
3. Scour Evaluation. A scour evaluation identifies the susceptibility of streambed material to
erosion and the degree of foundation element stability for bridges crossing a waterway. The
evaluation relies on as-built foundation details, current conditions of the foundation,
streambed cross section profiles, and stream flow rates. Scour evaluations are bridge site
specific and additional information may be required to complete an accurate analysis. Scour
evaluations are not static. As the bridge foundation condition changes and/or the stream bed
characteristics change, the scour criticality must be reanalyzed.
a. Evaluate28,29 each active bridge and culvert that crosses a waterway for vulnerability
to scour and stream instability from floods. Evaluate each newly acquired bridge
within ninety (90) days of the date place in service or acquired.
(1) Approach. The extent of each scour evaluation depends upon existing site
conditions. A complete evaluation may include a qualitative evaluation
27 Federal Highway Administration Memorandum ACTION: Revisions to the Recording and Coding Guide for the
Section 18
Structure, Inventory and Appraisal of the Nation’s Bridges - Item 31, Design Load, and Items 63 and 65, Method
Used to Determine Operating and Inventory Rating, November 15, 2011.
https://www.fhwa.dot.gov/bridge/110202.cfm
28 Federal Highways Administration, Publication No. FHWA-HIF-12-003, Hydraulic Engineering Circular No. 18
(HEC-18) Evaluating Scour at Bridges, April 2012.
29 Federal Highways Administration, Publication No. FHWA-HIF-12-004, Hydraulic Engineering Circular No. 20
(HEC-20) Stream Stability at Highway Structures, April 2012.
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(Level 1) only, a quantitative evaluation (Level 2 or Level 3), or a hydraulic
engineering analysis.
(2) Level 1 Evaluation. A Level 1 Field Assessment identifies the
susceptibility of a bridge to scour and accurately records the present
condition of the bridge foundations and stream stability. Each bridge is
evaluated by viewing all available data including as-built plans, hydraulic
studies, soundings and other underwater investigations, streambed and
foundation soils, and historical use. If needed, HEC-18, Evaluating Scour
at Bridges, and HEC-20, Stream Stability at Highway Structures, include
guidance for collecting site data. The Level 1 Evaluation results in bridge
classification for scour vulnerability as Low Risk, Scour Critical, or Scour
Susceptible.
(a) Bridge with Low Risk for Scour. Low Risk bridges are monitored
for scour during Routine Inspections and after significant events.
They are re-evaluated for scour after significant flood events and
when site conditions change. Bridge types and locations often
considered Low Risk when there is no history of scour are:
1 Single span bridge with protected abutments
2 Bridge with foundations well above the flood plain
3 Bridge over dams or pools with small flows
4 Bridge over lined channels
5 Bridge with spread footings on non-erodible bedrock
6 Bridge length culvert with a floor.
(b) Level 2 or Level 3 Evaluation. Further analysis must be completed
within ninety (90) days when a Level 1 Evaluation determines the
bridge is Scour Susceptible, has unknown foundations, or is over tidal
waters. Hydrologic data and streambed material properties must be
obtained to conduct the Level 2 analysis. Level 3 analysis uses more
detailed hydrologic and streambed material property data to complete
mathematical or physical model studies.
(c) Bridge susceptibility to scour cannot be determined unless the
construction details of the foundation are known. Make every attempt
to determine the foundation type and depth, including a search for
bridge records or conducting foundation testing. Once the foundation
has been determined, perform a scour evaluation to determine
potential scour depths and scour classification. Until the foundation is
determined and the potential scour depths are known, implement a
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Scour Critical Plan of Action with a monitoring plan and closure
protocols.
b. Scour Evaluation Results. Determine appropriate rating for NBI Data Item 113,
Scour Critical Bridges in accordance with FHWA Recording and Coding Guide for
the Structure Inventory and Appraisal of the Nation’s Bridges including revisions,
errata, and supplemental FHWA memorandum. Record the results of the scour
evaluation in the Structure Inventory and Appraisal (SI&A) data. Until evaluation is
completed, code NBI Data Item 113 as 6.
Section 19
(1) Review scour evaluation concurrent with each routine inspection.
(2) Re-evaluate each bridge for changes in vulnerability to scour after any
bridge-specific trigger event, following a flood event or when conditions
affecting the flow change.
(3) Develop and execute a bridge-specific Scour Critical Plan of Action
(Scour Critical POA) for each bridge where NBI Data Item 113 is coded 1,
2, 3, 4, 6, 7, T, or U, or where NBI Data Item 60 is coded 1 or 2 due to
scour.
(4) Immediately close to traffic any bridge where the recommended rating
code for NBI Data Item 113 is 1 or where the recommended rating code
for NBI Data Item 60 is 1 based on scour.
(5) Where item 113 is coded 0, retain evidence of bridge closure.
(6) Bridge File. Place the completed scour evaluations, including
qualifications for the responsible engineer and inspection team leaders,
information required to do the evaluation, any Scour Critical POA, and
evidence of any mitigation efforts in the Bridge File.
4. Seismic Vulnerability Evaluation.
a. Evaluate30,31 each bridge for vulnerability to seismic events and need for seismic
retrofitting. Evaluate each newly acquired bridge within ninety (90) days of the date
place in service or acquired. A bridge is exempt from retrofitting for both levels of
ground motion if it:
(1) has 15 years or less of Anticipated Service Life (ASL), or
(2) is temporary, or
30 Federal Highway Administration, FHWA-HRT-06-032 Seismic Retrofitting Manual for Highway Structures: Part
1 – Bridges, January 2006.
31 Federal Highway Administration, FHWA-HRT-05-067, Seismic Retrofitting Manual for Highway Structures: Part
2 – Retaining Structures, Slopes, Tunnels, Culverts, and Roadways, August 2004.
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(3) is closed to traffic and does not cross an active highway, rail, or waterway.
b. Review existing seismic vulnerability evaluation at least once every five years to
ensure conditions and assumptions used are still valid.
c. Re-evaluate a bridge within 60 days of a change in configuration or seismic retrofit.
d. Seismic Vulnerability Evaluation Results. Document the conduct and results of
seismic vulnerability evaluations and reviews.
(1) Identify evaluation assumptions, methods and formulas, calculations, and
terms or nomenclature used. Identify resultant seismic retrofit category for
both upper and lower ground motion levels.
(2) If the bridge meets the criteria for Seismic Retrofit Category A for the
upper level ground motion, document justification for retrofit exemption
in the Bridge File.
(3) If the bridge meets the criteria for Seismic Retrofit Category B, C, or D,
identify Bridge Rank and Priority Index. Where the need for retrofit is
determined, document the retrofit strategy.
(4) Include qualifications for the responsible engineer.
e. Bridge File. Place the completed seismic evaluations, including qualifications for the
responsible engineer and evidence of any retrofit efforts in the Bridge File.
5. Vehicle Traffic Volume Data Collection. Record the results in the SI&A or NTI data.
Place data collection32 results and forecasts in the Bridge File or Tunnel File.
6. Use of Qualified Personnel. Required education, experience, licensure, certifications, and
current training is specific to inspection type or evaluation and role. Acceptable training
may consist of documented on-the-job training, classroom, web-based or any
combination of these. Minimum qualifications include:
Section 20
a. Inspection Team Leader or Railroad Bridge Inspector.
(1) Confirmation33 of passing an eye examination, with or without corrective
lenses, to prove near vision acuity of Jaeger34 J-2 at 300 mm to 430 mm
[12 in to 17 in] within the past three years.
32 Federal Highway Administration, Traffic Monitoring Guide presents methodology for gathering data on traffic
volumes.
33 Do not collect medical records.
34 The results of visual acuity tests are used to prescribe eyeglasses or other corrective measures. The Grafco Jaeger
Eye Chart has print samples of different sizes that are used to determine one's near vision. Eye examinations shall
be administered by an Ophthalmologist, Optometrist, Medical Doctor, Registered Nurse or Certified Physician’s
Assistant or by other ophthalmic medical personnel and must include the state or province license number.
DOE O 437.1 Attachment 2 – Federal Employees and Contractors
12-11-2020 Page 2-21
(2) For Public- or Controlled-Access Vehicle Bridges, the Inspection Team
Leader also must meet the requirements of Code of Federal Regulations
23 CFR 650.309(b) and complete refresher training35 at least every five
years.
(3) For Railroad Bridges, the Railroad Bridge Inspector must also:
(a) Complete training from an accredited university or industry-related
organization such as American Railway Engineering and
Maintenance-of-Way Association (AREMA),
(b) Have at least 5 years of experience similar to that identified in
Code of Federal Regulations 49 CFR 237.53, and
(c) Demonstrate familiarity with Code of Federal Regulations 49 CFR
Part 214, Railroad Workplace Safety, through successful
completion of an employer-provided or industry training course.
(4) For Short Span Bridges, Culverts, and Pedestrian Bridges, the Inspection
Team Leader must hold a current registration as a Professional Engineer
(Civil or Structural) or meet the requirements of Code of Federal
Regulations 23 CFR 650.309(b).
(5) For structures with Fracture Critical Members (FCM), the Inspection
Team Leader must have additional qualifications including:
(a) Completed National Highway Institute (NHI) Fracture Critical
Member Inspection or equivalent training, and
(b) At least 5 years of experience in FCM inspection.
(6) For Complex Bridges or Special Features Inspections, the Inspection
Team Leader must have additional qualifications including:
(a) A current registration as a Professional Engineer (Civil or
Structural),
(b) At least 5 years of experience in inspection of bridge type being
inspected, and
(c) Completed training specific to type of bridge being inspected.
(7) For Vehicular Tunnels, the Inspection Team Leader must meet Code of
Federal Regulations 23 CFR 650.509(b) requirements. When the tunnel is
35 National Highway Institute, state, local, or federally developed instruction aimed at improving the quality of
inspections, introducing new techniques, and maintaining consistence within the inspection program.
Attachment 2 – Federal Employees and Contractors DOE O 437.1
Page 2-22 12-11-2020
complex or has distinctive features the Inspection Team Leader must hold
a current registration as a Professional Engineer (Civil or Structural).
b. Inspection Team Members.
(1) Passed an eye examination, with or without corrective lenses, to prove
near vision acuity of Jaeger J-2 at 300 mm to 430 mm [12 in to 17 in]
within the past three years.36
Section 21
(2) For Railroad Bridges, demonstrated familiarity with Code of Federal
Regulations 49 CFR Part 214, Railroad Workplace Safety through
successful completion of employer-provided training or course provided
by an industry-related organization such as AREMA.
c. Underwater Bridge Inspection Diver. Completed an FHWA approved
comprehensive bridge inspection training course or other FHWA approved
underwater diver bridge inspection training course and holds current dive
qualifications (e.g., Association of Diving Contractors International (ADCI) or
equivalent certificate) in addition to the inspection team member qualifications.
d. Load Rating Engineer or Railroad Bridge Engineer.
(1) For Public- or Controlled-Access Vehicle Bridges, Short Span Bridges,
Culverts, and Pedestrian Bridges:
(a) Current registration as a Professional Engineer,
(b) At least 5 years of experience similar to load rating being
performed,
(c) Completed NHI Load Rating of Highway Bridges course or
equivalent training, and
(d) Demonstrates working knowledge of the AASHTO Manual for
Bridge Evaluation (MBE) and of rating methodology used in the
given load rating through submission of a personnel qualifications
statement identifying work on a similarly constructed and loaded
structure.
(2) For railroad bridges:
(a) Current registration as a Professional Engineer,
36 Do not collect medical records.
DOE O 437.1 Attachment 2 – Federal Employees and Contractors
12-11-2020 Page 2-23
(b) At least 10 years of experience similar to that identified in Code of
Federal Regulations 49 CFR 237.51(a), and
(c) Demonstrates working knowledge of the AREMA Manual and of
rating methodology used in the given load rating through
submission of a personnel qualifications statement identifying
work on a similarly constructed and loaded structure.
(3) For tunnels. A registered Professional Engineer must perform or directly
supervise the conduct of tunnel load rating per Code of Federal
Regulations 23 CFR Part 650.509(c).
e. Responsible Engineer.
(1) Current registration as a Professional Engineer,
(2) Demonstrates at least 5 years of experience similar to evaluation
undertaken through submission of a personnel qualifications statement
identifying similar work experience.
(3) Completed training specific to the evaluation type performed, such as –
(a) NHI Stream Stability and Scour at Highway Bridges course or
equivalent training for conducting scour evaluations, or
(b) NHI Design and Evaluation of Bridges for Fatigue and Fracture
course or equivalent training for conducting fatigue and fracture
evaluations, or
(c) Multidisciplinary Center for Earthquake Engineering Research
(MCEER) Seismic Retrofit of Highway Bridges course or
equivalent training for conducting seismic screening evaluations.
f. Railroad Bridge Supervisor. Demonstrates at least 10 years of supervisory
experience similar to that identified in Code of Federal Regulations 49 CFR 237.55
through submission of a personnel qualifications statement identifying similar work
experience.
g. Quality Management Personnel. Individuals conducting quality control or quality
assurance activities on inspection or evaluation products for service providers must
meet the same qualification requirements as those responsible for conducting the
inspections or evaluations.
7. Quality Management.
a. Establish and maintain quality management procedures or requirements necessary to
ensure bridge inspections conform with inspection standards and criteria, inspection
Section 22
Attachment 2 – Federal Employees and Contractors DOE O 437.1
Page 2-24 12-11-2020
plans, quality control procedures, DOE policy, and Federal37, 38 and State
requirements.
b. Establish and maintain quality management procedures or requirements necessary to
ensure that evaluation products such as calculations, reports, and studies are
complete, accurate, and properly checked in accordance with applicable standards39.
The individual conducting the quality control (QC) review must verify compliance
with applicable references and criteria, that reasonable assumptions were used, and
results were properly applied. The QC review of each load rating or each scour
evaluation includes a review of calculations and methods applied.
c. Ensure service provider’s inspection and evaluation activities include independent40
quality assurance (QA) processes necessary to assure that QC activities are
accomplished as planned and that those activities are effective in producing a
product that meets the desired end quality.
d. Develop and execute a Plan of Corrective Actions (PCA) when quality management
activities or an external review reveals that activities and systems do not comply
with requirements.
e. Develop, document, and implement methods to determine that each member of the
bridge and tunnel inspection organization holds current qualifications. Document the
method by which each Team Leader qualified for the role.
f. Develop, document, and implement methods to determine when an inspection Team
Leader’s qualification must meet Code of Federal Regulations 23 CFR Part
650.509(b)(4) in order to adequately and appropriately lead an inspection of a
complex tunnel or a tunnel with distinctive features or functions. At a minimum, the
process must consider a tunnel’s type of construction, functional systems, history of
performance, and physical and operational conditions.
8. Records and Reporting.
a. Document the education, experience, licensure, certifications, and training of each
bridge and tunnel inspection organization member in the Bridge or Tunnel File.
b. Document inspection activities to include inspection planning, inspection field
documentation, inspection report and recommendations, QC/QA documents and
checklists, Follow-up to Critical Findings Report with status reports, and all other
documents related to each inspection.
37 Code of Federal Regulations, 23 CFR 650.313, Inspection Procedures.
38 Code of Federal Regulations, 49 CFR 237.111, Review of bridge inspection reports.
39 Code of Federal Regulations, 49 CFR 237.71, Determination of bridge load capacities.
40 Independent means the reviewer did not participate or assist in any of the inspection activities.
DOE O 437.1 Attachment 2 – Federal Employees and Contractors
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c. Prepare and submit SI&A data following each inspection in accordance with
national standards41,42 and Departmental guidance. For all Reportable Bridges,
including those on the National Highway System (NHS), collect43,44 inspection data
at the element-level and submit corresponding XML data set.
d. Prepare and submit National Tunnel Inventory data items following each inspection
in accordance with national standards45 and Departmental guidance.
e. Document evaluations, including load ratings, scour evaluations, fatigue evaluations,
fracture evaluations, seismic vulnerability evaluation, and any other evaluation used
to assess the safety, functionality, or vulnerability of the structure.
Section 23
(1) Each report will include a cover page; a title page; an executive summary
stating the purpose of the evaluation, overall results, and recommendations
such as additional analyses, repairs, monitoring, or load posting; a list of
assumptions used; and all calculations and supporting documentation.
(2) Each report will specifically note recommended entries for NBI or NTI
Data Items when related.
(3) The performing engineer will sign and seal any report. Additionally, the
engineer who reviews load rating calculations in a load rating report will
sign the report.
(4) Include personnel qualifications for each Inspection Team Leader,
Railroad Bridge Inspector, Underwater Bridge Inspector, Load Rating
Engineer, Responsible Engineer, Railroad Bridge Supervisor, Quality
Control or Quality Assurance Reviewer responsible for or associated with
the inspection or evaluation report.
f. Prepare46 and maintain a Bridge File or Tunnel File for each bridge, vehicular
tunnel, and culvert in local records and in the Facilities Information Management
System.
41 Federal Highway Administration Report No. FHWA-PD-96-001, Recording and Coding Guide for the Structure
Inventory and Appraisal of the Nation’s Bridges (NBI Coding Guide), December 1995, including revisions, errata,
and supplemental FHWA memorandum.
42 Federal Highway Administration HIBS-30, Metrics for the Oversight of the National Bridge Inspection Program,
May 2017 and revisions.
43 Section 1111 of Public Law 112–141, Moving Ahead for Progress in the 21st Century Act (MAP-21) modified 23
U.S.C. 144 to require each State and appropriate Federal agency to report element level data.
44 Federal Highway Administration, Specification for the National Bridge Inventory Bridge Elements (SNBIBE),
October 2013.
45 Federal Highway Administration Publication No. FHWA-HIF-15-006, Specifications for the National Tunnel
Inventory, and revisions.
46 See the Section 2 of the AASHTO Manual for Bridge Evaluation for specific information to include in the Bridge
File.
Attachment 2 – Federal Employees and Contractors DOE O 437.1
Page 2-26 12-11-2020
g. Submit documentation and complete notifications in a timely manner. Adhere to the
following submission dates:
(1) Initial SI&A data or NTI data within six (6) months of completing
construction, rehabilitation, or repair.
(2) Inspection reports with SI&A or NTI data within thirty (30) days of the
inspection.
(3) Load rating report or scour evaluation report within thirty (30) days of
completing the evaluation. When load rating report includes determination
to post, provide a sign installation schedule or photo of completed
installation.
(4) Plan of Corrective Action within thirty (30) days of non-compliance
notification. For each deficiency cited, the PCA must include-
(a) The deficiency and date of notification,
(b) A description of the action and schedule required to resolve the
deficiency, and
(c) A procedure for periodically reporting status updates, milestone
completions, and completion of corrective actions to cognizant line
management and the DOE BTM.
(5) Notification within seven (7) days of the determination to close a bridge
based on scour. Notification to include evidence of bridge closure and an
initial plan of action to mitigate impact on site operations. Submit a Scour
Critical Plan of Action within thirty (30) days of determination. Submit
POA close-out report documenting completion of countermeasures and
revised code for NBI Data Item 113 once complete.
Section 24
(6) Initial Follow-up to Critical Findings Report within 24 hours of discovery.
Submit a Follow-up to Critical Findings Report detailing the intended
recovery strategy within thirty (30) days of initial report. Thereafter,
provide status reports on Follow-up to Critical Findings Report quarterly
through finding resolution.
(7) Notification no less than thirty (30) days in advance of the anticipated
delay that an inspection will not occur within the established interval.
(8) Data to support FHWA Metrics Compliance assessments, as requested.
(9) Report within sixty (60) days of completing any seismic vulnerability
evaluation, traffic volume data collection, or any other engineering studies
or evaluations.
DOE O 437.1 Attachment 2 – Federal Employees and Contractors
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h. Use Department of Energy standard document formats and reporting tools when
available. Find standard reporting tools and templates as well as quality
management checklists at:
https://powerpedia.energy.gov/wiki/Bridge_Management_Program
9. Inventory and Asset Management.
a. Integrate requirements for bridge and tunnel management with existing operating
and management procedures.
b. Record estimated costs for necessary improvements in SI&A data.
c. When available resources are inadequate to maintain an acceptable level of bridge,
culvert, or tunnel safety, act to impose lane or load restrictions, or closures.
d. Establish, document, and implement protocols for responding to a critical finding.
Establish, document, and implement protocols for managing permit loads.
e. Develop, document, and implement bridge closure and re-opening procedures. Once
closed, a bridge may not be reopened until repairs are complete and a qualified
engineer determines that the bridge is safe and if necessary, posted.
f. Develop, document, and implement procedures and issue instructions1 to personnel
responsible for train operations to prevent operation of equipment that would exceed
the capacity of the bridge.
1 Code of Federal Regulations, 49 CFR 237.73, Protection of bridges from over-weight and over-dimension loads.
https://powerpedia.energy.gov/wiki/Bridge_Management_Program
DOE O 437.1 Attachment 3 – Federal Employees and Contractors
12-11-2020 Page 3-1
ATTACHMENT 3: DEFINITIONS
This Attachment provides information associated with DOE O 437.1 as well as information
applicable to contracts in which the associated Contractor Requirements Document (Attachment
1 to DOE O 437.1) is inserted.
1. Active Real Property Assets. See DOE O 430.1, Real Property Asset Management,
current version.
2. Anticipated Service Life (ASL). Selection of the Anticipated Service Life is the
responsibility of the Responsible Engineer in consultation with site management. See
FHWA-HRT-06-032, Seismic Retrofitting Manual for Highway Structures, Part 1-
Bridges, January 2006.
3. Assurance Systems. See DOE O 226.1, Implementation of Department of Energy
Oversight Policy, current version.
4. Average Daily Traffic (ADT). See DOT/FHWA Traffic Monitoring Guide, October
2016.
5. Average Daily Truck Traffic (ADTT). See DOT/FHWA Traffic Monitoring Guide,
October 2016.
6. Bankfull Discharge. See FHWA-HIF-16-018, HEC No. 17, Highways in the River
Environment: Extreme Events, Risk and Resilience, June 2016.
7. Base Flow. See FHWA-HIF-16-018, HEC No. 17, Highways in the River Environment:
Extreme Events, Risk and Resilience, June 2016.
8. Bridge Evaluation. See AASHTO, Manual for Bridge Evaluation.
Section 25
9. Bridge or Tunnel File. A full history of the structure, including all design, construction,
maintenance, repair, rehabilitation, use, and damage records. The Bridge File or Tunnel
File contains inventory data, inspection, testing, and evaluation records, load rating and
evaluation data and reports.
10. Bridge Importance. See Essential Bridge.
11. Bridge Inspection Experience. See Code of Federal Regulations 23 CFR 650.305,
Subpart C.
12. Bridge Inspection Report. An inspection-specific summary including information
pertinent to bridge inventory management. The report serves as a summary of the
inspection, inspection findings, and recommendations; as a historical record for future
reference; and, as a legal record that documents inspection activity.
13. Bridge and Tunnel Inspection Organization. Personnel assigned responsibility for
implementing the Department of Energy bridge management requirements or who
conduct inspections or evaluations.
Attachment 3 – Federal Employees and Contractors DOE O 437.1
Page 3-2 12-11-2020
14. Bridge or Tunnel Inspection. Determination of the physical and functional condition of a
bridge, tunnel, or culvert by identifying, quantifying, and documenting existing defects.
Performed by qualified technical personnel familiar with relevant methods and
procedures, tools and equipment, safety requirements, and documentation practices.
15. Bridge or Tunnel Inspection Findings. Observations or measurements describing the
overall condition of the bridge or tunnel and defects collected during an inspection.
Specific defects typically include conditions that result in a condition rating of 5 or less
or condition states of 3 or 4.
16. Bridge or Tunnel Inspection Report Recommendations. Corrective actions intended to
ensure the safety and integrity of the bridge, culvert, or tunnel; to maintain it in good
condition; and, to extend its service life. Actions may include additional inspection or
evaluation, maintenance and repair, modernization, or operational activities.
17. Complex Bridge. A movable, suspension, cable stayed, segmental, bridge or any bridge
with unusual characteristics. Unusual characteristics include the behaviors and details not
inherent in other bridge types and include: movable bridge operating components and
machinery, suspension cables and components, pins and hangers, segmental box post-
tensioning details, cable-stayed components, or high-strength (70,000 pounds/square inch
or greater) steel.
18. Controlled Access Vehicle Bridge. A structure including supports erected over a
depression or an obstruction, such as water, a highway, or a railway, having a
passageway for carrying traffic or other moving loads, and a Structure Length of more
than 20 feet (6.1 meters). A traveler must pass through a staffed entry point and present
identification to traverse this structure. These structures are not included in the National
Bridge Inventory.
19. Countermeasures. Materials or systems intended to prevent, delay, or reduce the severity
scour and stream instability.
20. Critical Findings. See Code of Federal Regulations 23 CFR 650.305. Levels of Critical
Findings and corresponding response times follow:
a. Emergency: used to report the failure or imminent failure of a critical primary
structural component. An Emergency Critical Finding means that a failure is
likely within a short time period. A re-inspection or repair should be scheduled,
and the structure may require a Prompt Interim Action (PIA), load posting, or
closure. Immediate action required.
Section 26
b. Urgent: used to report a potentially hazardous condition, which, if left unattended
beyond the next anticipated inspection, would likely become dangerous to persons
or property. Also used to report the actual or imminent failure of a non-critical
structural component. Such failures may reduce the reserve capacity or
redundancy of the structure but would not result in a structural collapse. A re-
inspection or repair should be scheduled, and the structure may require load
posting. Action required prior to next routine inspection.
DOE O 437.1 Attachment 3 – Federal Employees and Contractors
12-11-2020 Page 3-3
c. Rapid: used to report a potentially hazardous condition that is non-structural in
nature but if left unattended beyond the next anticipated inspection would likely
become dangerous to persons or property. Such failures would not affect the
structure’s load carrying capacity. Schedule required actions.
21. Critical Findings Protocols. A site-specific plan minimally identifying:
a. members of the Critical Findings team and alternates,
b. team member contact information and responsibilities,
c. procedures for notifying team members upon discovery of a Critical Finding,
d. procedures for notifying:
(1) local agencies,
(2) local law enforcement agencies, and the Public Affairs Officer where local
roads and traffic are affected,
(3) Site/Program leadership and the DOE BTM,
e. procedures for implementing temporary measures and,
f. guidelines on timeliness of actions, reporting requirements, and documentation
procedures.
22. Culvert. A transverse structure, pipe, or series of multiple pipes, box(es), or arch(es)
constructed to convey water or utilities under a road or railway.
a. Culvert assets under a road with a Structure Length equal to or greater than 20
linear feet meet the FHWA definition of a bridge. These assets are inventoried in
FIMS with Usage Code 1768 or 1769.
b. Culvert assets under railway with a Structure Length equal to or greater than 10
feet and located at such a depth that it is affected by live loads meet the Federal
Railroad Administration (FRA) definition of a bridge. These assets are
inventoried in FIMS with Usage Code 1468 or 1469.
c. Culvert assets with a Structure Length less than FHWA or FRA bridge length and
an Opening Area of more than 20 square feet are inventoried in FIMS with Usage
Code 2629. The FIMS Users Guide provides addition guidance for selecting real
property asset Usage Codes.
d. Opening Area is the total cross-sectional area, measured in square feet. Consider a
series of multiple pipes as a single unit when the clear distance between openings is
less than half of the smaller contiguous opening.
Attachment 3 – Federal Employees and Contractors DOE O 437.1
Page 3-4 12-11-2020
e. Culvert Length is measured longitudinally along the structure, pipe, or series of
multiple pipes, box, or arch. The Culvert Length is generally perpendicular to the
Structure Length.
23. Design Strength. The capacity of the structure or structural member being designed or
analyzed (i.e. the Nominal strength) multiplied by the appropriate resistance factor.
24. Elevated Walkway. See Pedestrian Bridge.
25. Essential Bridge. An essential bridge satisfies one or more of the conditions identified in
the reference or is designated as “Mission Critical” in the Department of Energy
Facilities Information Management System. See FHWA-HRT-06-032, Seismic
Retrofitting Manual for Highway Structures, Part 1-Bridges, Jan 2006.
Section 27
26. Exempt Bridge. See FHWA-HRT-06-032, Seismic Retrofitting Manual for Highway
Structures, Part 1-Bridges, January 2006.
27. Flood. See FHWA-HIF-16-018, HEC No. 17, Highways in the River Environment:
Extreme Events, Risk and Resilience, June 2016.
28. Follow-up to Critical Findings Report. Documents Critical Finding discovery and
resolution.
a. Initial Report. The initial report includes the date and time of the Critical Finding
discovery and notification, circumstances of the finding, severity and extent of
finding, completed notifications, and closures or other limits imposed on the use
of the bridge. The report includes supporting photos, sketches, and measurements.
b. Report of Recovery Strategy. This report updates the Initial Report and describes
any temporary repairs and their inspection, other interim actions, and the intended
recovery strategy with planned actions and milestone dates.
29. Fracture Critical Member (FCM). See AASHTO, Manual for Bridge Evaluation, 2nd
Edition.
30. Graded Approach. See Code of Federal Regulations 10 CFR Part 830.3.
31. Inspection – Damage. See Code of Federal Regulations 23 CFR 650.305. Analogous to a
Special or Emergency Inspection for railroad bridges. See American Railway
Engineering and Maintenance-of-Way Association, Manual for Railway Engineering.
32. Inspection – Fracture Critical Member. A type of In-Depth Inspection conducted at
regularly scheduled intervals specifically to inspect Fracture Critical Member(s) or
member components. It requires close-up access, hands-on inspection, and may require
non-destructive testing by qualified personnel to determine location and extent of
cracking or other defects.
33. Inspection – In-Depth. A hands-on, close-up inspection of one or more structure elements
above or below the water level to identify any deficiencies not readily detectible using
DOE O 437.1 Attachment 3 – Federal Employees and Contractors
12-11-2020 Page 3-5
Routine Inspection procedures. An In-Depth Inspection is also used to identify
developing problems that impact present service requirements or to obtain detailed
information needed to facilitate the preparation of structure rehabilitation plans. This
inspection may result in a full investigation including structural analysis to determine
member capacity that will be used in a revised load rating. It may be performed
independently from a Routine Inspection at intervals other than 24 months. It can be at a
longer interval or one time only. Analogous to a Special Inspection for railroad bridges.
34. Inspection – Hands-on. A visual or manual inspection technique made at a distance no
greater than arm’s length from the entire member or member component surface.
Includes examination of all surfaces of the members and member components. May
require use of specialized equipment to access members or member components.
35. Inspection – Initial. Inspection conducted after construction or rehabilitation of a bridge
or when the configuration or geometry of the structure changes (examples include,
widening, lengthening, and change in vertical clearance). It is the baseline inspection
with which all future inspections will be compared. Performance may be coincident with
the final construction inspection but must be done by a qualified inspection team.
36. Inspection – Routine. See Code of Federal Regulations 23 CFR 650.305. Analogous to a
Periodic Inspection for railroad bridges. See American Railway Engineering and
Maintenance-of-Way Association, Manual for Railway Engineering.
Section 28
37. Inspection – Special. See Code of Federal Regulations 23 CFR 650.305. Analogous to an
Interim Inspection for railroad bridges. See American Railway Engineering and
Maintenance-of-Way Association, Manual for Railway Engineering.
38. Inspection – Underwater. See Code of Federal Regulations 23 CFR 650.305. There are
three (3) levels of diving inspection, Levels I, II, and III, with increasing complexity from
low to high:
a. Level I – Generally used to detect major damage, confirm drawings, or gain more
information to plan a more in-depth inspection. This level is essentially a “swim-
by” overview of 100% of underwater elements, which does not involve any
structural elements cleaning.
b. Level II – Generally used to detect and identify damaged/deteriorated areas that
may be hidden by biofouling or surface deterioration. The level requires detailed
inspection of 10% of underwater elements and requires some cleaning. Elements
are cleaned in 1-foot-high bands at near low waterline, at the mudline, and
midway between.
c. Level III – Typically completed to investigate a deficiency detected under Level I
or Level II inspections. This level often requires the use of non-destructive testing
techniques and may also require the use of partially destructive techniques such as
sample coring, material sampling or in-situ surface hardness testing.
Attachment 3 – Federal Employees and Contractors DOE O 437.1
Page 3-6 12-11-2020
39. Inspection Team Leader. See Code of Federal Regulations 23 CFR 650.305, Subpart C
and Code of Federal Regulations 23 CFR 650.505, Subpart E.
40. Lateral Ground Movement. See FHWA-HRT-06-032, Seismic Retrofitting Manual for
Highway Structures, Part 1-Bridges, January 2006.
41. Load and Resistance Factor (LRFD) Design. See FHWA NHI 12-049, Bridge Inspector’s
Reference Manual, February 2012.
42. Load Rating. See AASHTO, Manual for Bridge Evaluation. The capacity is commonly
evaluated for the following load assumptions:
a. Inventory Rating. Represents the safe loading for application on a vehicle bridge
on a day-to-day basis. It is the largest sustained live load that an existing structure
can safely carry for an indefinite period of time without undergoing damage from
repeated maximum loads. The rating is based on AASHTO design specifications
and takes into account the current condition or deterioration of the bridge
elements due to age and service. Applicable to vehicle bridges.
b. Legal Load Rating. Represents the maximum size or weight limits permissible on
a specified portion of road by law for the State in which the bridge is located. The
legal dimensions and weights vary between states. Applicable to vehicle bridges.
c. Maximum Rating. Represents the load level that can be supported on a railroad
bridge at infrequent intervals with applicable speed restrictions. Applicable to
railroad bridges.
d. Normal Rating. Represents that load which can be operated on a railroad bridge
indefinitely without inducing damage. Normal ratings will be determined in
accordance with the American Railway Engineering and Maintenance-of-Way
Association with and without fatigue considerations. Applicable to railroad
bridges.
e. Operating Rating. Represents the maximum permissible live load that can be
placed on the vehicle bridge. Unlimited use by vehicles that subject the bridge to
operating levels may shorten the useful life of the bridge. This rating also includes
the same load in multiple lanes. Applicable to vehicle bridges.
43. Lower Level Earthquake Ground Motion. See FHWA-HRT-06-032, Seismic Retrofitting
Manual for Highway Structures, Part 1-Bridges, January 2006.
Section 29
44. Management. See 41 CFR 102-71.20.
45. National Bridge Inventory (NBI). A database of Structure Inventory and Appraisal data
collected by each state or Federal bridge-owning agency to fulfill the requirements of the
National Bridge Inspection Standards.
DOE O 437.1 Attachment 3 – Federal Employees and Contractors
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46. National Bridge Inventory Bridge or Reportable Bridge. See Code of Federal Regulations
23 CFR Part 650.305, Subpart C.
47. National Bridge Inspection Standards (NBIS). See Code of Federal Regulations 23 CFR
650.305.
48. National Tunnel Inventory (NTI). A database maintained by the Federal Highway
Administration containing inventory and inspection data for all highway tunnels located
on public roads, on and off Federal-aid highways.
49. Non-Destructive Testing (NDT). Any of a variety of methods used to assess the strength
and condition of materials or structural components of a real property asset that does not
result in any damage or change to the material or part under examination.
50. Pedestrian Bridge. A structure that carries primarily pedestrian, bicycle, and equestrian
traffic but may include light maintenance vehicles over a chasm, waterway, ditch, or
other obstacle or convey pedestrian traffic from one building or structure to another
including enclosed walkways. It does not include work or machinery platforms,
stairways, platforms, boardwalks, or docks or similar type structures.
a. Low Risk Pedestrian Bridge – A low use, low height pedestrian bridge where
vehicular access is prevented, and consequences of failure are not significant.
b. High Risk Pedestrian Bridge – A high use pedestrian bridge with a potential loss
of life given collapse or one routinely by maintenance vehicles.
51. Performance Level (PL) or Performance Criteria. See FHWA-HRT-06-032, Seismic
Retrofitting Manual for Highway Structures, Part 1-Bridges, January 2006.
52. Permit Load. A vehicle or load that exceeds the legal size or weight limits established by
each state for operation on state roads. Each state has established procedures for
reviewing the safety and serviceability of bridges along the planned route and for
providing permission for transit.
53. Plan of Corrective Action (PCA). See FHWA memorandum HIBS-30, National Bridge
Inspection Standards Plan of Corrective Action(s) Guidelines, January 3, 2017.
54. Prompt Interim Action (PIA). Any action, including repairs, load limits, or partial or full
bridge closure that is enacted to alleviate a significant safety problem on the bridge.
Prompt means as soon as possible or practical given the conditions and consequences of
inaction. Interim means that the action may be temporary but is to the extent necessary to
ensure safe use of the bridge.
55. Public Access Vehicle Bridge. A structure including supports erected over a depression
or an obstruction, such as water, a highway, or a railway, and having a passageway for
carrying traffic or other moving loads. A traveler could traverse the structure without ever
passing through a staffed entry point or presenting identification. Public access vehicle
Attachment 3 – Federal Employees and Contractors DOE O 437.1
Page 3-8 12-11-2020
bridges with a Structure Length of more than 20 feet (6.1 meters) will be included in the
National Bridge Inventory unless permanently closed.
56. Public Road. See 23 U.S.C. 101(a)(27).
57. Quality. See Code of Federal Regulations 10 CFR Part 830.3.
Section 30
58. Quality Assurance (QA). See Code of Federal Regulations 10 CFR 830.3and Code of
Federal Regulations 23 CFR 650.305, Subpart C.
59. Quality Assurance Program. See Code of Federal Regulations 10 CFR Part 830.3.
60. Quality Control (QC). See Code of Federal Regulations 23 CFR 650.305.
61. Quality Management. See International Organization for Standardization (ISO) 9000,
Quality Management Systems.
62. Railroad Bridge. See Code of Federal Regulations 49 CFR 237.5.
63. Required Strength. Structural capacity needed to meet or exceed the demands put on the
structure by the loads.
64. Responsible Engineer. An engineer charged with the overall responsibility for conducting
bridge evaluations other than load ratings. This may include scour evaluations, fatigue
and fracture evaluations, or seismic evaluations.
65. Scour. See Code of Federal Regulations 23 CFR 650.305.
66. Scour Critical Bridge. See Scour Evaluation.
67. Scour Critical Plan of Action (Scour Critical POA). A written plan describing the
appropriate measures necessary to make a bridge less vulnerable to damage or failure due
to scour. The Scour Critical POA should explain why the preferred actions were selected,
include a monitoring plan, possibly a plan for design and construction of
countermeasures with a schedule, and a commitment to annual progress reporting until
corrective actions are satisfied.
68. Scour Evaluation. Identifies the susceptibility of a bridge to scour and accurately records
the present condition of bridge foundations and stream stability. The evaluation includes
review of as-built foundation details; hydraulic studies, soundings, and other underwater
investigations; knowledge of streambed and foundation soils; current condition of the
foundation; streambed cross section profile measurement; stream flowrate measurements;
and, similar historical and current data. A Level 1 Scour Evaluation results in the
classification of each bridge as:
a. Scour Low Risk Bridge. Bridge with no history of scour problems and a low
likelihood for scour problems in the future; or
DOE O 437.1 Attachment 3 – Federal Employees and Contractors
12-11-2020 Page 3-9
b. Scour Critical Bridge. Bridge with an unstable foundation element, abutment or
pier foundation due to observed or to assessed or calculated scour as determined
from a Level I Feld Assessment or a Level 2 or 3 Scour Evaluation; or
c. Scour Susceptible Bridge. A bridge that based on a Level 1 Field Assessment is
neither clearly scour critical or low risk. Further investigation is required to
determine the status of the structure.
69. Seismic Hazard Level (SHL). See FHWA-HRT-06-032, Seismic Retrofitting Manual for
Highway Structures, Part 1-Bridges, January 2006.
70. Seismic Hazard Rating (E). See FHWA-HRT-06-032, Seismic Retrofitting Manual for
Highway Structures, Part 1-Bridges, January 2006.
71. Seismic Retrofitting Category (SRC). See FHWA-HRT-06-032, Seismic Retrofitting
Manual for Highway Structures, Part 1-Bridges, January 2006.
72. Service Life. See FHWA-HIF-11042, Bridge Preservation Guide, Spring 2018.
73. Short Span Bridge. A vehicular bridge with a structure length less than 20 feet.
74. Site Class. See FHWA-HRT-06-032, Seismic Retrofitting Manual for Highway
Structures, Part 1-Bridges, January 2006.
75. Site Factors. See FHWA-HRT-06-032, Seismic Retrofitting Manual for Highway
Structures, Part 1-Bridges, Jan 2006.
a. Fa is determined by the site class and the short-period spectral acceleration (Ss)
for the upper level earthquake.
Section 31
b. Fv is determined by the site class and the long-period spectral acceleration (S1)
for the upper level earthquake.
76. Standard. See Public Law 104-113, National Technology Transfer and Advancement Act
of 1995.
77. Strategic Highway Network (STRAHNET). The network of highways, including the
Interstate System that provides connecting routes to military installations, industries and
resources. It is a subset of the National Highway System and important to the United
States' strategic defense policy by providing defense access, continuity and emergency
capabilities for defense purposes.
[https://www.sddc.army.mil/sites/TEA/Functions/SpecialAssistant/Pages/HighwaysNationalDefense.aspx;
https://www.fhwa.dot.gov/policy/2004cpr/chap18.cfm]
78. Structure Inventory and Appraisal (SI&A) Data. Data recorded and stored for each bridge
as standardized by the Federal Highway Administration to effectively monitor and
manage a bridge inventory. Data submissions follow the current version of U. S.
Department of Transportation, Federal Highway Administration, Report No. FHWA-PD-
https://www.sddc.army.mil/sites/TEA/Functions/SpecialAssistant/Pages/HighwaysNationalDefense.aspx
https://www.fhwa.dot.gov/policy/2004cpr/chap18.cfm
Attachment 3 – Federal Employees and Contractors DOE O 437.1
Page 3-10 12-11-2020
96-001, Recording and Coding Guide for the Structure Inventory and Appraisal of the
Nation's Bridges and associated guidance.
79. Structure Length. See Code of Federal Regulations 23 CFR 650.305, Subpart C.
80. Structurally Deficient. See Code of Federal Regulations 23 CFR 490.405.
81. Sufficiency Rating. See Code of Federal Regulations 23 CFR 650.403.
82. Surface Runoff Event. See FHWA-HIF-16-018, HEC No. 17, Highways in the River
Environment: Extreme Events, Risk and Resilience, June 2016.
83. Tunnel – Pedestrian. An underground passageway, dug through the surrounding
soil/earth/rock and enclosed except for entrance and exit, commonly at each end, and
used exclusively for pedestrian or bicycle traffic. It does not include vehicular tunnels
that have sidewalks. A tunnel used by both vehicles and pedestrians should be counted in
one of the vehicular tunnel categories. A similar tunnel between two buildings may be
inventoried with one of the buildings.
84. Tunnel – Public Access Vehicular. Enclosed roadway for motor vehicle traffic with
vehicle access limited to portals, regardless of type of structure or method of
construction, and located on a public road. May include lighting, ventilation, fire
protection systems, and emergency egress capacity.
85. Tunnel – Train. Tunnel used exclusively by trains.
86. Tunnel – Controlled Access Vehicular. Enclosed roadway for motor vehicle and
pedestrian traffic with vehicle access limited to portals, regardless of type of structure or
method of construction. May include lighting, ventilation, fire protection systems, and
emergency egress capacity.
87. Upper Level Earthquake Ground Motion. See FHWA-HRT-06-032, Seismic Retrofitting
Manual for Highway Structures, Part 1-Bridges, January 2006.
88. Validation. The process of establishing evidence that provides a high degree of assurance
that a product, service, or system accomplishes its intended requirements.
DOE O 437.1 Attachment 4 – Federal Employees and Contractors
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ATTACHMENT 4: ACRONYMS
Section 32
AADT Annual Average Daily Traffic
AADTT Annual Average Daily Truck Traffic
AASHTO American Association of State Highway and Transportation Officials
ADCI Association of Diving Contractors International
ADT Average Daily Traffic
ADTT Average Daily Truck Traffic
ANSI/EIA American National Standards Institute/Electronic Industries Alliance
AREMA American Railway Engineering and Maintenance-of-Way Association
ASL Anticipated Service Life
CO Contracting Officer
CFR Code of Federal Regulations
CRD Contractor Requirements Document
DED Data Element Dictionary
DOE Department of Energy
DOE BTM Department of Energy Bridge and Tunnel Manager
E Seismic Hazard Rating
EO Executive Order
EV Emergency Vehicles
FCM Fracture Critical Member
FHWA Federal Highway Administration
FIMS Facilities Information Management System
FRA Federal Railway Administration
HEC Hydraulic Engineering Circular
LL Lower Level
LRFD Load and Resistance Factor Design
MA-50 Department of Energy, Office of Asset Management
MBE AASHTO Manual for Bridge Evaluation
MCEER Multidisciplinary Center for Earthquake Engineering Research
M&O Management and Operating
NBI National Bridge Inventory
NBIS National Bridge Inspection Standards
NDT Non-Destructive Testing
NHI National Highway Institute
NHS National Highway System
NNSA National Nuclear Security Administration
Attachment 4 – Federal Employees and Contractors DOE O 437.1
Page 4-2 12-11-2020
NTI National Tunnel Inventory
OMB Office of Management and Budget
OSF Other Structures and Facilities
PCA Plan of Corrective Action
PL Performance Level
POA Plan of Action
PSO Program Secretarial Officer
QA Quality Assurance
QC Quality Control
SHL Seismic Hazard Level
SHV Specialized Hauling Vehicles
SI&A Structure Inventory and Appraisal
SNBIBE Specification for the National Bridge Inventory Bridge Elements
SRC Seismic Retrofit Category
TOMIE Tunnel Operations, Maintenance, Inspection, and Evaluation
UL Upper Level
1. PURPOSE
2. CANCELS/SUPERSEDES
3. APPLICABILITY.
a. Departmental Applicability.
b. DOE Contractors
c. Equivalencies and Exemptions for DOE O 437.1
4. REQUIREMENTS
a. Inspections
b. Load Rating and Posting.
c. Scour Evaluation
d. Seismic Vulnerability Evaluation.
e. Vehicle Traffic Volume Data Collection.
f. Use of Qualified Personnel.
g. Quality Management.
h. Records and Reporting
i. Inventory and Asset Management.
5. RESPONSIBILITIESŁ
a. Secretary
b. Deputy Secretary. Exercises responsibility for implementation of this Order by DOE elements.
c. Under Secretaries.
d. Program Secretarial Officer/Program Office (PSO).
e. Associate Under Secretary, Office of Environment, Health, Safety and Security
f. Site and/or Field Office Manager.
g. Contracting Officer.
h. Head of Contracting Activity.
i. DOE Bridge and Tunnel Manager
6. INVOKED TECHNICAL STANDARDS
7. IMPLEMENTATION
8. DEFINITIONS.
9. CONTACT
ATTACHMENT 1. CONTRACTOR REQUIREMENTS DOCUMENT
ATTACHMENT 2: BRIDGE AND TUNNEL MANAGEMENT
ATTACHMENT 3: DEFINITIONS
ATTACHMENT 4: ACRONYMS