DOE N 435.1, Contact-Handled and Remote-Handled Transuranic Waste Packaging
Functional areas: Packaging and Transportation, Radioactive Waste Management, Work Processes
Provides specific instructions for packaging and/or repackaging contact-handled transuranic (CH-TRU) and remote-handled transuranic (RH-TRU) waste in a manner consistent with DOE O 435.1, Radioactive Waste Management, DOE M 435.1-1 Chg 1, Radioactive Waste Management Manual, CH-TRU and RH-TRU waste transportation requirements, and Waste Isolation Pilot Plant (WIPP) programmatic requirements. Does not cancel/supersede other directives.
Version history and related documents
Document text
Text extracted from the attached file. Refer to the original document for the authoritative version.
Section 1
AVAILABLE ONLINE AT: INITIATED BY:
www.directives.doe.gov Office of Environmental Management
U.S. Department of Energy NOTICE
Washington, D.C.
Approved: 8-9-2011
Expires: 8-9-2012
SUBJECT: CONTACT-HANDLED AND REMOTE-HANDLED TRANSURANIC
WASTE PACKAGING
1. PURPOSE. This Notice provides specific instructions for packaging and/or repackaging
contact-handled transuranic (CH-TRU) and remote-handled transuranic (RH-TRU) waste
in a manner consistent with DOE O 435.1, Radioactive Waste Management, DOE M
435.1-1 Chg 1, Radioactive Waste Management Manual, CH-TRU and RH-TRU waste
transportation requirements, and Waste Isolation Pilot Plant (WIPP) programmatic
requirements.
2. CANCELLATION. None.
3. APPLICABILITY.
a. Departmental Applicability. This Notice applies to all Departmental elements
when packaging and/or repackaging CH-TRU and RH-TRU waste. This Notice
does not apply when CH-TRU and RH-TRU waste are packaged and/or
repackaged at a site where the following conditions apply:
(1) A WIPP certified program is actively performing CH-TRU and/or RH-
TRU waste characterization and certification at that site; and
(2) Site personnel responsible for the packaging and/or repackaging operation
are receiving feedback on the effectiveness of the packaging and/or
repackaging operation from the WIPP certified program.
Questions regarding the applicability or implementation of these packaging
instructions should be directed to DOE-EM Office of Disposal Operations.
The Administrator of the National Nuclear Security Administration will assure
that NNSA employees comply with their respective responsibilities under this
Notice. Nothing in this Notice will be construed to interfere with the NNSA
Administrator’s authority under section 3212(d) of Public Law (P.L.) 106-65 to
establish Administration-specific policies, unless disapproved by the Secretary.
b. DOE Contractors. Except for the equivalencies/exemptions in paragraph 3.c., the
Contractor Requirements Document (CRD), Attachment 1, sets forth
requirements of this Notice that will apply to contracts that include the CRD.
c. Equivalencies/Exemptions for DOE N 435.1. Equivalencies and exemptions to
this Notice are processed in accordance with DOE O 251.1C, Departmental
Directives Program. Central Technical Authority (or designee) concurrence is
DOE N 435.1
http://www.directives.doe.gov/
2 DOE N 435.1
8-9-2011
required for both equivalencies and exemptions to this Notice for nuclear
facilities.
Exemption. In accordance with the responsibilities and authorities assigned by
Executive Order 12344, codified at 50 USC sections 2406 and 2511, and to
ensure consistency throughout the joint Navy/DOE Naval Nuclear Propulsion
Program, the Deputy Administrator for Naval Reactors (Director) will implement
and oversee requirements and practices pertaining to this directive for activities
under the Director's cognizance, as deemed appropriate.
4. REQUIREMENTS. General.
(1) Detailed contact-handled transuranic waste requirements are listed in
Attachment 2.
(2) Detailed remote-handled transuranic waste requirements are listed in
Attachment 3.
a. Implementation. Full implementation of this Notice must be accomplished within
90 days of its issuance, unless a different implementation schedule is approved by
the Program Secretarial Officer.
5. RESPONSIBILITIES.
a. Director, Office of the National TRU Program, Carlsbad Field Office, provides
specific written direction or packaging instructions and/or container limits as
applicable. When an NNSA element is involved, site-specific direction is
developed in coordination with NNSA.
Section 2
b. Site Managers ensure that the packaging and/or repackaging of CH TRU and RH
TRU waste is properly planned and executed.
c. Director, Office of Disposal Operations (or its successor office), Office of
Environmental Management, approves all equivalencies and exemptions from the
requirements of this Notice. When an NNSA element is involved, additional
approval by NNSA is required.1
d. Contracting Officers, once notified by the appropriate program official,
incorporate the CRD into affected site/facility management contracts in
accordance with laws, regulations and DOE directives clause of the contracts.
1 NNSA elements must submit all requests for equivalencies and exemptions to the Director, Office of Disposal
Operations, EM-43, and the Director, Office of Environment, Safety and Health, NA-SH-20, which will review the
request (on behalf of the NNSA Chief Technical Authority) and work with EM to get approval.
3 (and 4) DOE N 435.1
8-9-2011
6. REFERENCES.
a. DOE O 435.1, Radioactive Waste Management (Change 1: August 28, 2001).
b. DOE M 435.1-1, Radioactive Waste Management Manual (Change 1, June 16,
2001).
c. DOE G 435.1-1, Implementation Guide for Use with DOE M 435.1-1, Chapter 3
Transuranic Waste Requirements (July 9, 1999).
7. DEFINITIONS.
a. Contact-handled Transuranic (CH-TRU) Waste. Waste containing more than
100 nanocuries of alpha emitting transuranic isotopes per gram of waste with half-
lives greater than 20 years and a payload surface dose rate not greater than 200
millirem per hour.
b. Remote-handled Transuranic (RH-TRU) Waste. Waste containing more than
100 nanocuries of alpha emitting transuranic isotopes per gram of waste with half-
lives greater than 20 years and a payload surface dose rate of 200 millirem per
hour or greater.
8. CONTACT. Questions concerning this Notice should be addressed to the Office of
Technical and Regulatory Support at (202) 586-0730.
BY ORDER OF THE SECRETARY OF ENERGY:
DANIEL B. PONEMAN
Deputy Secretary
DOE N 435.1 Attachment 1
8-9-2011 Page 1 (and Page 2)
CONTRACTOR REQUIREMENTS DOCUMENT
DOE N 435.1, CONTACT-HANDLED AND REMOTE-HANDLED
TRANSURANIC WASTE PACKAGING
Regardless of the performer of the work, the contractor is responsible for complying with the
requirements of this CRD. The contractor is responsible for flowing down the requirements of
this CRD to subcontractors at any tier to the extent necessary to ensure the contractor’s
compliance with the requirements.
Contractors must implement the requirements set forth in Attachments 2 and 3 to DOE N 435.1
referenced in and made a part of this CRD, which provide program requirements applicable to
contracts in which this CRD is inserted.
CONTACT-HANDLED TRANSURANIC WASTE
PACKAGING INSTRUCTIONS
DOE N 435.1 Attachment 2
8-9-2011 Page i (and Page ii)
Table of Contents
1. PURPOSE ............................................................................................................................1
2. SCOPE .................................................................................................................................1
3. APPLICABILITY ................................................................................................................1
4. PREREQUISITES ...............................................................................................................1
5. GROUPING WASTE FOR PACKAGING AND/OR REPACKAGING ...........................2
6. WASTE CONTAINERS .....................................................................................................3
7. PACKAGING CONFIGURATION ....................................................................................4
8. PROHIBITED ITEMS .........................................................................................................5
9. WASTE REQUIRING WRITTEN NOTICE TO THE DIRECTOR,
Section 3
OFFICE OF THE NATIONAL TRU PROGRAM, CARLSBAD FIELD OFFICE ...........6
10. PACKAGING ACTIVITIES REQUIRING PRIOR WRITTEN APPROVAL FROM
THE DIRECTOR, OFFICE OF DISPOSAL OPERATIONS, EM HEADQUARTERS
OFFICE OF TECHNICAL AND REGULATORY SUPPORT ..........................................7
11. CONDITIONS AND LIMITATIONS FOR ALL PACKAGED AND REPACKAGED
CH TRU WASTE ................................................................................................................7
12. REPACKAGING CH TRU WASTE...................................................................................8
13. PACKAGING CH TRU WASTE ......................................................................................14
14. REQUIRED DOCUMENTATION ...................................................................................23
List of Tables
Table 1 Waste Tanks Subject to Exclusion .........................................................................27
List of Annexes
Annex 1 Payload Container Integrity Checklist ...................................................................29
Annex 2 Fissile Gram Equivalent .........................................................................................31
Annex 3 239Pu Equivalent Activity .......................................................................................33
Annex 4 Waste Container Packaging Form .........................................................................37
Annex 5 Waste Bag, Wrap, or Can Inventory Form ............................................................43
DOE N 435.1 Attachment 2
8-9-2011 Page 1
CONTACT-HANDLED TRANSURANIC WASTE
PACKAGING INSTRUCTIONS
1. PURPOSE.
This document provides DOE elements and DOE contractors with specific instructions for
packaging and/or repackaging contact-handled transuranic (CH TRU) waste in a manner
that is consistent with DOE O 435.1-1, Radioactive Waste Management, DOE M 435.1-1,
Radioactive Waste Management Manual (Change 1), CH TRU transportation requirements,
and Waste Isolation Pilot Plant (WIPP) programmatic requirements.
2. SCOPE.
This instruction addresses the packaging and repackaging of CH TRU waste resulting from
activities and operations at new and existing DOE radioactive waste management facilities
where the planned path for disposition is the WIPP.
3. APPLICABILITY.
The instructions provided in this document apply to DOE elements and DOE contractors as
set forth in DOE M 435.1-1, Radioactive Waste Management Manual, when packaging
and/or repackaging CH TRU waste. These instructions do not apply when CH TRU is
packaged and/or repackaged at a site where the following conditions apply:
a. A WIPP certified program is actively performing CH TRU waste characterization
and certification at that site; and
b. Site personnel responsible for the packaging and/or repackaging operation are
receiving feedback on the effectiveness of the packaging and/or repackaging
operation from the WIPP certified program.
Questions regarding the applicability or implementation of these packaging instructions
should be directed to DOE-EM Office of Disposal Operations.
4. PREREQUISITES.
Public Law 102-579, Waste Isolation Pilot Plant Land Withdrawal Act, 1992, specifies that
WIPP is “to demonstrate the safe disposal of radioactive waste materials generated by
atomic energy defense activities.” The following activities are considered atomic energy
defense activities for purposes of these instructions and disposal at WIPP:
Section 4
• Naval reactors development
• Weapons activities, including defense inertial confinement fusion
• Verification and control technology
• Defense nuclear materials production
Attachment 2 DOE N 435.1
Page 2 8-9-2011
• Defense nuclear waste and materials by-products management
• Defense nuclear materials security and safeguards and security investigations
• Defense research and development.
In order to establish the defense pedigree of the waste, a “defense determination” is
required for all waste destined for WIPP disposal. The determination may be established as
a part of the documentation of process knowledge that demonstrates the origin of the waste;
or, for waste with a less direct tie to one of the defense activities, by a formal process
initiated by the generator site and approved by the Carlsbad Field Office (CBFO) Manager
or DOE Headquarters General Counsel.
CH TRU waste is defined as waste containing more than 100 nCi of alpha emitting
transuranic isotopes per gram of waste, with half-lives greater than 20 years and a surface
dose rate ≤ 200 mrem/hr. To meet this prerequisite, each 55-gallon drum or Standard Waste
Box (SWB) shall comply with this definition.
The WIPP Hazardous Waste Facility Permit specifies the hazardous waste numbers that are
allowed at WIPP. These hazardous waste numbers are listed below; all other hazardous
waste numbers are prohibited:
• F001, F002, F003, F004, F005, F006, F007, F009
• D004, D005, D006, D007, D008, D009, D010, D011, D018, D019, D021, D022,
D026, D027, D028, D029, D030, D032, D033, D034, D035, D036, D037, D038,
D039, D040, D043
• P015, P030, P098, P099, P106, P120
• U002*, U003*, U019*, U037, U043, U044, U052, U070, U072, U078, U079,
U103, U105, U108, U122, U133*, U134*, U151, U154*, U159*, U196, U209,
U210, U220, U226, U228, U239*
* Hazardous waste listed in part or wholly for ignitability, corrosivity, or reactivity
characteristics shall not be packaged unless there is documented evidence that the
waste no longer exhibits the characteristics of ignitability, corrosivity, or
reactivity.
5. GROUPING WASTE FOR PACKAGING AND/OR REPACKAGING.
Categorize and package CH TRU waste by waste stream based on the following definition
of a waste stream. A waste stream name shall be assigned by the site for each CH TRU
waste stream.
DOE N 435.1 Attachment 2
8-9-2011 Page 3
Waste Stream.
A waste stream is defined as waste that is similar in material, physical form, radiological
properties and hazardous constituents and that is generated from a single process or similar
types of processes.
There are three broad category groups that are related to the physical form of packaged
and/or repackaged TRU waste. Each of the three category groups is defined as follows:
a. Homogeneous Solids. Homogeneous solids are defined as solid materials, excluding
soil and gravel, that do not meet the criteria for classification as debris as defined
below. Examples of this category include, but are not limited, to process residues,
sludges, sorbed liquid waste, and salt waste.
b. Soil and Gravel. This category consists of contaminated soil and/or gravel.
c. Debris. This category includes waste that consists of solid material exceeding a 60
mm particle size (2.36 inches) that is intended for disposal and that is:
(1) A manufactured object, or
(2) Plant or animal matter, or
(3) Natural geologic material.
Particles smaller than 60 mm in size may be considered debris if the debris is a
manufactured object and if it is not a particle of homogeneous solid or soil and
gravel.
Section 5
6. WASTE CONTAINERS.
There are two container types that are allowable when packaging and/or repackaging CH
TRU waste. These are 55-gallon open head drums with bung lids for homogeneous solids,
soil and gravel, and debris, or direct-loaded SWBs for debris waste only.
Each 55-gallon drum and SWB used to package CH TRU waste shall meet DOT
Specification 7A, Type A, packaging requirements. These containers shall be made of steel
(including stainless or galvanized steel), and be in good and unimpaired condition as
determined by using the container examination criteria listed on Annex 1, Payload
Container Integrity Checklist, at a minimum. Acceptable 55-gallon drum dimensions are
34.5” to 35” tall including the locking ring and a diameter not exceeding 24” including the
locking ring but not including the locking bolt.
Label each 55-gallon drum or SWB with a unique container identification number not
exceeding 16 alpha-numeric characters. When the 55-gallon drum or SWB is the receiving
container for repackaged waste, include in the unique container identification number “R”
as the last character. The unique container identification number shall include a site
identifier as a prefix.
Attachment 2 DOE N 435.1
Page 4 8-9-2011
7. PACKAGING CONFIGURATION.
a. 55-Gallon Drum. Package CH TRU waste into a 55-gallon drum using as few
confinement layers as possible, but no more than two confinement layers. A
confinement layer is any boundary that restricts, but does not prohibit, the release of
hydrogen gas across the boundary. Allowable confinement layers are as follows:
• The two closed bag layers may consist of one closed inner bag and one
closed 55-gallon drum liner bag, two closed inner bags, or two closed 55-
gallon drum liner bags. A 55-gallon drum liner bag may be used when the
two closed bag layers consist of two closed inner bags if the 55-gallon drum
liner bag is not closed. Drum liner bags are of a size sufficient to line a 55-
gallon drum. Inner bags are smaller in size and may be used to package
individual waste items.
• Each bag, if closed, shall be closed by the twist-and-tape method and fitted
with a filter with a minimum hydrogen diffusivity value of 1.075E-05
mol/s/mol fraction.
• Closed metal cans fitted with a filter vent having a minimum hydrogen
diffusivity value of 1.85E-5 mol/s/mol fraction.
Place the waste into a DOT Specification 7A, Type A, 55-gallon drum. When
packaging or repackaging homogeneous solids that are in internal containers (i.e.,
container without lid), use a 55-gallon drum liner bag. When directly packaging
homogeneous solids or soil and gravel, use a 90 mil polyethylene drum liner inside
the 55-gallon drum. Do not use a rigid polyethylene drum liner when packaging or
repackaging debris. A fiberboard rigid drum liner may be used in 55-gallon drums
when packaging or repackaging debris. When using either polyethylene or
fiberboard rigid drum liners, use the rigid drum liners without the lids. The 55-
gallon drum lid shall be fitted with a container filter vent with an integral sample
port septum.
b. Standard Waste Box. Package CH TRU waste in an SWB using as few confinement
layers as possible, but no more than two confinement layers. A confinement layer is
any boundary that restricts, but does not prohibit, the release of hydrogen gas across
the boundary. Allowable confinement layers are as follows:
Section 6
• The two closed bag layers may consist of one closed inner bag and one
closed SWB liner bag, two closed inner bags, or two closed SWB liner bags.
A SWB liner bag may be used when the two closed bag layers consist of
two closed inner bags if the SWB liner bag is not closed. SWB liner bags
are of a size sufficient to line an SWB. Inner bags are smaller in size and
may be used to package individual waste items.
DOE N 435.1 Attachment 2
8-9-2011 Page 5
• Each inner bag, if closed, shall be closed by the twist-and-tape method and
fitted with a filter with a minimum hydrogen diffusivity value of 1.075E-05
mol/s/mol fraction.
• Closed metal cans fitted with a filter vent having a minimum hydrogen
diffusivity value of 1.85E-5 mol/s/mol fraction.
• Each SWB liner bag, if closed, shall be closed by folding and taping (twist
and tape is allowed when using a sleeve as the liner). Each SWB liner bag or
sleeve shall be fitted with a filter with a minimum hydrogen diffusivity
value of 1.075E-05 mol/s/mol fraction.
Place the waste into a DOT Specification 7A, Type A, SWB. A fiberboard liner
may be used in SWBs when packaging or repackaging debris. When a fiberboard
liner is used, use it without the lid. Fit the SWB with two container filter vents.
Ensure that one of the filters has an integral sample port septum.
c. Container Filter Vent Specifications. Ensure that container filter vent(s) to be
installed on 55-gallon drums and/or SWBs have a minimum hydrogen diffusivity
value of 1.85E-05 mol/s/mol fraction. Ensure that the filter selected for all 55-
gallon drums and one of the filters selected for each SWB has an integral sample
port septum. Container filter vents shall be legibly marked to ensure each of the
following:
• Identification of the manufacturer
• Date of manufacture, or lot number, or unique serial number.
Ensure that the container filter vent housing and elements have an operating
temperature range between -40 degrees Celsius to +70 degrees Celsius (-40 to +158
degrees Fahrenheit).
8. PROHIBITED ITEMS.
The following items are prohibited in packaged CH TRU waste:
• Internal shielding or deliberate waste placement to provide shielding for high
radiation items
This prohibition includes waste packaged in any manner that would shield items
that could be >200 mrem/hr to reduce the surface dose rate of the payload container
to ≤200 mrem/hr.
• Machine compacted waste
Machine compacted waste is waste whose volume has been reduced by compaction
using a mechanical compaction process.
Attachment 2 DOE N 435.1
Page 6 8-9-2011
• Liquids
• Unvented containers larger than 4 liters
• Nonradioactive pyrophorics
Pyrophorics are materials that may ignite spontaneously in air or that emit sparks
when scratched or struck, especially with materials such as steel. A flammable solid
that, under transport conditions, might cause fires through friction or retained heat
or can be ignited readily and, when ignited, burns vigorously and persistently so as
to create a serious transportation hazard. Included in the pyrophorics definition are
spontaneously combustible materials, water reactive materials, and oxidizers.
Examples of nonradioactive pyrophorics are organic peroxides, sodium metal, and
chlorates.
• Radioactive pyrophorics greater than 1% by weight
Examples of radioactive pyrophorics are metallic plutonium, uranium or americium.
• Non-mixed hazardous waste
Hazardous wastes not occurring as co-contaminants with TRU waste.
Section 7
• Waste exhibiting the Resource Conservation and Recovery Act (RCRA)
characteristics of ignitability, corrosivity, or reactivity
• Explosives
• Compressed gases
• Waste that has ever been managed as high-level waste, and waste from tanks
specified in Table 1
• Classified shapes and/or classified composition (without prior approval of the
CBFO Manager).
9. WASTE REQUIRING WRITTEN NOTICE TO THE DIRECTOR, OFFICE OF THE
NATIONAL TRU PROGRAM, CARLSBAD FIELD OFFICE.
Sites shall request their cognizant DOE contact to provide formal written notice to the
Director, Office of the National TRU Program, CBFO prior to packaging any of the
following:
• Polychlorinated Biphenyls (PCBs) in any concentration
• Discrete Radiological Sources (calibration or sealed sources)
DOE N 435.1 Attachment 2
8-9-2011 Page 7
• Be or BeO > 1% by weight
• Solidified organics (e.g., solvents, acids, halogenated organics, etc.).
Packaging of any of these materials shall not proceed until the Director of the Office of the
National TRU Program provides specific written direction or packaging instructions and/or
container limits as applicable.
10. PACKAGING ACTIVITIES REQUIRING PRIOR WRITTEN APPROVAL FROM THE
DIRECTOR, OFFICE OF DISPOSAL OPERATIONS, EM HEADQUARTERS OFFICE
OF TECHNICAL AND REGULATORY SUPPORT.
Prior to performing packaging and/or repackaging activities that will deviate from these
packaging instructions, sites shall request their cognizant DOE contact to obtain written
approval for the deviation from the Director, Office of Disposal Operations, EM
Headquarters Office of Technical and Regulatory Support. A request for deviation would
be considered appropriate when remediating an old landfill, removing waste from an
earthen berm, or conducting other waste retrieval operations where waste containers have
degraded and it is impractical to separate debris and/or homogenous solids from soil and
gravel.
11. CONDITIONS AND LIMITATIONS FOR ALL PACKAGED AND REPACKAGED CH
TRU WASTE.
• Only waste that is similar in material, physical form, radiological properties and
hazardous constituents and that is generated from a single process or similar types
of processes shall be packaged together.
• Waste with different radiological properties (e.g., isotopic distributions) shall not be
mixed in the same container.
• If isotopic data is collected by sampling, a sampling plan that defines data quality
objectives and quality assurance objectives must be developed and documented.
• Each 55-gallon drum shall have ≤ 200 239Pu fissile gram equivalents (FGEs) of
radioactive materials. Standard waste boxes shall have ≤ 325 239Pu FGEs of
radioactive materials. The calculation for FGE (Annex 2, Fissile Gram Equivalent)
shall include two times the measurement error (i.e., uncertainty) at a 1 sigma. Sites
shall document the data and measurement error for any assay done. Results of the
FGE calculation shall be documented on Annex 4, the Waste Container Packaging
Form.
• Plutonium Equivalent Curies (PE-Ci) quantities shall be calculated for each 55-
gallon drum or SWB and shall not exceed 80 PE-Ci per 55-gallon drum or 560 PE-
Ci per SWB. Results of the PE-Ci calculation (Annex 3, 239Pu Equivalent Activity)
shall be documented on the Waste Container Packaging Form.
Attachment 2 DOE N 435.1
Page 8 8-9-2011
• Each 55-gallon drum or SWB shall have a measured surface dose rate of ≤ 200
mrem/hr (sum of gamma and neutron dose rates). Measured surface dose rate after
packaging shall be documented on the Waste Container Packaging Form.
Section 8
• Sites shall identify 95% of the radiological hazard for each container pursuant to 49
CFR §173.433(g). (49 CFR (10-1-07 edition)) The activities and masses of the
isotopes contributing to 95% of the radiological hazard shall be documented on the
Waste Container Packaging Form.
• Chemical compatibility shall be ensured for the waste repackaged into each
individual 55-gallon drum and/or SWB. A guide for determining potentially
incompatible waste can be found in 40 CFR Part 264 Appendix V.
12. REPACKAGING CH TRU WASTE.
a. Repackaging Waste into 55-gallon Drums and SWBs.
Video record all 55-gallon drum and SWB loading with an audio narration that will
provide indisputable evidence of packaging configuration, all waste contents, and
absence of prohibited items. Document a written record of waste packaging for each
receiving container on a Waste Container Packaging Form. Good quality video
images with thorough narrative descriptions of the waste and well written Waste
Container Packaging Forms are the best insurance that waste containers will not
need to be repackaged again at a future date.
When repackaging CH TRU waste each of the following actions shall be
performed:
• Ensure that the original (feed) container(s) identification number(s) are
clearly visible to the camera, read for the audio narration, and documented
on the Waste Container Packaging Form.
• Describe for the audio narration the repackaging activity that is to be
performed (e.g., repackaging of feed 55-gallon drum # xyz into receiving
55-gallon drum # LL123R; repackaging of feed 55-gallon drums (state all
container identification numbers) into receiving SWB # LL345R).
• Ensure that the receiving 55-gallon drum(s) or SWB unique container
identification number(s) is clearly visible to the camera, read for the audio
narration, and documented on the Waste Container Packaging Form(s).
• Ensure that the receiving 55-gallon drum(s) or SWB is initially empty; state
for the audio narration, make clearly visible to the camera, and document on
the Waste Container Packaging Form(s).
DOE N 435.1 Attachment 2
8-9-2011 Page 9
• Clearly state the date(s) of loading waste into the receiving 55-gallon
drum(s) or SWB for the audio narration and document on the Waste
Container Packaging Form(s).
• Ensure that all personnel loading waste into the receiving 55-gallon drum(s)
or SWB are identified by name for the audio narration and documented on
the Waste Container Packaging Form(s).
• Precede each interruption of the video by audio narration explaining the
reason for the interruption.
• Following each interruption of the video, verify and state for the audio
narration that nothing was added to the bag, wrap, or can during the
interruption.
• Ensure that each individual item placed into the receiving 55-gallon drum(s)
or SWB is clearly visible to the camera, described in detail for the audio
narration, and documented on the Waste Container Packaging Form.
• Ensure and state for the audio narration that waste items within the
packaging area that are not included in this waste stream, are not placed in
the drum being packaged.
• Ensure that the description of each item of waste placed into the receiving
container includes estimated weight percent composition of the following
waste constituents:
o Iron-based metals/alloys
o Aluminum-based metals/alloys
o Other metals
o Cellulosics
o Rubber
o Plastics
o Inorganic materials
o Soil/gravel
Section 9
Note: All waste items shall be described for the audio narration and documented
on the Waste Container Packaging Form in sufficient detail to address regulated
constituents (e.g., lead or silver solder, mercury containing items or components,
PCB ballasts and capacitors, etc.) that affect hazardous waste number assignment
Attachment 2 DOE N 435.1
Page 10 8-9-2011
and/or subject the waste to other environmental regulations such as those
implementing the Toxic Substances Control Act (TSCA).
When a feed container that has mixed contents of CH TRU homogeneous solids and
debris is repackaged, perform the following actions:
• Remove the lids from all inner containers, describe contents and material
composition, and display to the camera. If all contents are not clearly visible
to the camera, remove the contents such that each waste item is described in
detail and displayed to the camera.
• Separate debris items and package into a debris receiving 55-gallon drum or
SWB using the debris waste repackaging instructions. Continue with these
instructions to repackage the homogeneous solids portion of the waste.
• Open all inner containers of homogeneous solids and determine the absence
of liquid prior to packaging into a receiving 55-gallon drum.
• When liquid is present in the opened inner containers of homogeneous
solids, mix the liquid with a non-biodegradable absorbent or solidify so that
liquid is no longer observed prior to packaging into a receiving 55-gallon
drum.
• Completely empty all inner containers determined to contain only liquids,
and handle as follows:
o When the liquid is unused product (e.g., Windex® remaining in a
container), and not TRU, segregate the liquid to a LLW or MLLW
waste stream as appropriate.
o If suspected or known to be TRU, treat the liquid.
o Following treatment and prior to packaging, determine that the waste
does not contain free liquid (whether or not absorbents have been
added), by using EPA Publication SW-846 “Test Methods for
Evaluating Solid Waste, Physical/Chemical Methods,” Method
9095B (Paint Filter Liquids Test).
o When a Paint Filter Liquids Test is performed, establish traceability
by labeling the waste that was tested (e.g., container 1), displaying
the tested waste to the camera, stating that the waste was tested and
determined not to contain liquid for the audio narration, and
documenting the container # and Paint Filter Liquids Test result on
the Waste Container Packaging Form.
DOE N 435.1 Attachment 2
8-9-2011 Page 11
o When waste is treated for any reason prior to packaging, describe the
waste that was treated and the treatment method(s) used on the
Waste Container Packaging Form.
When feed 55-gallon drums contain direct-loaded homogeneous solid CH TRU
waste, perform the following actions, as applicable:
• When the feed 55-gallon drum is not a DOT Specification 7A, Type A,
container and the homogeneous solid waste is in a rigid polyethylene liner,
lift the liner and waste to a compliant 55-gallon drum. This action shall be
completed as follows:
o If the rigid liner lid is present, remove the lid. Ensure that this action
is clearly visible to the camera, described in detail for the audio
narration, and documented on the Waste Container Packaging Form.
o Verify the absence of liquid by thoroughly looking (with the aid of a
flashlight) at the waste surface and down the annulus between the
waste and liner and between the liner and container. Ensure that this
activity is clearly visible to the camera and described in detail for the
audio narration.
Section 10
o When liquid is determined to be present, add a non-biodegradable
absorbent, added in a quantity sufficient to absorb all liquid. Ensure
that this activity is clearly visible to the camera, described in detail
for the audio narration, and documented on the Waste Container
Packaging Form.
o Do not reinstall rigid liner lid.
• When the feed 55-gallon drum is not a DOT Specification 7A, Type A,
container and the homogeneous solid waste is not in a rigid polyethylene
liner; notify the Director, Office of the National TRU Program, CBFO, for
packaging instruction.
• When the feed 55-gallon drum is a DOT Specification 7A, Type A,
container in good and unimpaired condition and the homogeneous solid
waste either is or is not in a rigid polyethylene liner, perform the following:
o Verify the absence of liquid by removing the rigid liner lid (if
present) and thoroughly looking (with the aid of a flashlight) at the
waste surface and down the annulus between the waste and liner, and
between liner and container. Ensure that this activity is clearly
visible to the camera and described in detail for the audio narration.
o When liquid is determined to be present, add a non-biodegradable
absorbent in a quantity sufficient to absorb all liquid. Ensure that this
Attachment 2 DOE N 435.1
Page 12 8-9-2011
activity is clearly visible to the camera, described in detail for the
audio narration, and documented on the Waste Container Packaging
Form.
o Do not reinstall the rigid liner lid.
When repackaging CH TRU soil and gravel into receiving 55-gallon drums,
perform the following:
• Empty the feed container.
• Verify the absence of liquid by visual observation. Ensure that this activity
is clearly visible to the camera and described in detail for the audio
narration.
• When liquid is observed, add a non-biodegradable absorbent in a quantity
sufficient to absorb all liquid.
• Following treatment and prior to packaging, determine that the waste does
not contain free liquid using EPA Publication SW-846 “Test Methods for
Evaluating Solid Waste, Physical/Chemical Methods,” Method 9095B
(Paint Filter Liquids Test).
• When a Paint Filter Liquids Test is performed, document the result on the
Waste Container Packaging Form.
• When packaging soil and gravel into the receiving 55-gallon drum, ensure
that the activity is clearly visible to the camera. Describe material
composition and confirm the absence of liquid for the audio narration.
• After packaging and prior to closing the receiving 55-gallon drum, add
approximately three to four inches of absorbent to the top surface of the
waste.
• When waste is treated for any reason prior to packaging, describe the
following on the Waste Container Packaging Form:
o The waste that was treated
o The treatment method(s) used
o Type of absorbent used
o Product name and manufacturer of all material(s) added to the waste.
When repackaging CH TRU debris into receiving 55-gallon drums or SWBs,
perform the following actions:
DOE N 435.1 Attachment 2
8-9-2011 Page 13
• Demonstrate the absence of liquid in empty containers by turning the open
container upside down. Ensure that this activity is clearly visible to the
camera and described in detail for the audio narration.
• Empty aerosol cans and cut in half. Do not just puncture.
• Demonstrate for the video the absence of liquid in pipe by holding in an
inclined position (prior to capping or taping ends if applicable) and describe
for the audio narration.
Section 11
• Demonstrate for the video the absence of liquid in pipe with inline valve(s)
by opening the valve(s), holding in an inclined position (prior to capping or
taping ends if applicable), and describe for the audio narration.
• Demonstrate for the video and describe for the audio narration that lubricant
reservoirs and other components of mechanical equipment that may contain
liquid (e.g., pump housings, gear boxes, oil sumps, etc.), have been
completely drained and the plugs removed. If the equipment contains non-
flowing lubricant (at ambient temperatures), the lubricant does not have to
be removed but acknowledge its presence for the audio narration and
document on the Waste Container Packaging Form.
• Cut hoses and tubing into approximate one foot sections to demonstrate the
absence of liquids.
• Place individual items with dose rates approaching 200 mrem/hr against the
wall of the receiving container in a manner that ensures the item will remain
where it was placed until the container is closed and the surface dose rate
measurement is performed. Describe the placement location of these items
for the audio narration.
• Block, brace, or suitably package sharp or heavy objects in the waste as
necessary to provide puncture protection for the container. Describe
protective measures for the audio narration.
b. Installation of Tamper-Indicating Devices.
Once the receiving 55-gallon drum or SWB has been closed in accordance with the
manufacturer’s specifications, perform the following actions:
• Affix a tamper-indicating device (TID) with a unique identification number
to the 55-gallon drum or SWB.
• Install TIDs such that the container cannot be opened without breaking one
or more seals.
Attachment 2 DOE N 435.1
Page 14 8-9-2011
o Ensure that TID placement locations do not interfere with filter vent
diffusivity or accessibility to the sample port septum.
o Ensure that TID placement locations do not interfere with the
operation of the 55-gallon drum closure bolt and lock nut, or the
SWB closure bolts.
• Ensure that the unique TID identification number(s) are clearly visible to the
camera, read for the audio narration, and documented on the Waste
Container Packaging Form.
c. Removable Surface Contamination.
• Monitor the container for surface contamination. Removable surface
contamination that exceeds 20 dpm/100 cm2 alpha and/or 200 dpm/100 cm2
beta-gamma is not permitted. Fixing of surface contamination is not
allowed.
13. PACKAGING CH TRU WASTE.
a. Waste into 55-gallon Drums and SWBs.
Video record all 55-gallon drum and SWB loading with an audio narration that will
provide indisputable evidence of packaging configuration, all waste contents, and
absence of prohibited items. Document a written record of waste packaging on a
Waste Container Packaging Form. Good quality video images with thorough
narrative descriptions of the waste and well written Waste Container Packaging
Forms are the best insurance that waste containers will not need to be repackaged
again at a future date.
When packaging CH TRU waste, perform each of the following actions:
• Ensure that the 55-gallon drum or SWB unique container identification
number is clearly visible to the camera, read for the audio narration, and
documented on the Waste Container Packaging Form.
• Ensure that the receiving 55-gallon drum(s) or SWB is initially empty; state
for the audio narration, make clearly visible to the camera, and document on
the Waste Container Packaging Form(s).
Section 12
• State the date(s) of loading waste into the 55-gallon drum or SWB for the
audio narration and document on the Waste Container Packaging Form.
• Identify all personnel loading waste into the 55-gallon drum or SWB by
name for the audio narration and document on the Waste Container
Packaging Form.
DOE N 435.1 Attachment 2
8-9-2011 Page 15
• Precede each interruption of the video by audio narration explaining the
reason for the interruption.
• Following each interruption of the video, verify and state for the audio
narration that nothing was added to the bag, wrap, or can during the
interruption.
• Ensure that each individual item placed into the waste container is clearly
visible to the camera, described in detail for the audio narration, and
documented on the Waste Container Packaging Form.
• Ensure and state for the audio narration that waste items within the
packaging area that are not included in this waste stream, are not placed in
the drum being packaged.
• Ensure that the description of each item of waste includes estimated weight
percent composition of the following waste constituents:
o Iron-based metals/alloys
o Aluminum-based metals/alloys
o Other metals
o Cellulosics
o Rubber
o Plastics
o Inorganic materials
o Soil/gravel.
Note: All waste items shall be described for the audio narration and documented
on the Waste Container Packaging Form in sufficient detail to address regulated
constituents (e.g., lead or silver solder, mercury containing items or components,
PCB ballasts and capacitors, etc.) that affect hazardous waste number assignment
and/or subject the waste to other environmental regulations such as those
implementing the TSCA.
When homogeneous solids are packaged into 55-gallon drums, perform the
following actions:
• Ensure that all containers of homogeneous solids are opened and determined
to be free of liquid prior to packaging into a 55-gallon drum.
Attachment 2 DOE N 435.1
Page 16 8-9-2011
• When liquid is present in the opened containers of homogeneous solids, mix
the liquid with a non-biodegradable absorbent or solidified so that liquid is
no longer observed prior to packaging into a 55-gallon drum.
• Completely empty all containers determined to contain only liquids, and
handle as follows:
o When the liquid is unused product (e.g., Windex® remaining in a
container) and not TRU, segregate the liquid to a LLW or MLLW
waste stream as appropriate.
o If suspected or known to be TRU, treat the liquid.
o Following treatment and prior to packaging, determine that the waste
does not contain free liquid (whether or not absorbents have been
added) using EPA Publication SW-846 “Test Methods for
Evaluating Solid Waste, Physical/Chemical Methods,” Method
9095B (Paint Filter Liquids Test).
o When a Paint Filter Liquids Test is performed, establish traceability
by labeling the waste that was tested (e.g., container 1), displaying
the tested waste to the camera, stating that the waste was tested and
determined not to contain liquid for the audio narration, and
documenting the container # and Paint Filter Liquids Test result on
the Waste Container Packaging Form.
• When waste is treated for any reason prior to packaging, describe the
following on the Waste Container Packaging Form:
o The waste that was treated
o The treatment method(s) used
o Type of absorbent used (when applicable)
o Solidification agent used (when applicable)
o Product name and manufacturer of all material(s) added to the waste.
Section 13
When soil and gravel are packaged into 55-gallon drums, perform the following
actions:
• Prior to packaging, determine that soil and gravel does not contain free
liquid using EPA Publication SW-846 “Test Methods for Evaluating Solid
Waste, Physical/Chemical Methods,” Method 9095B (Paint Filter Liquids
Test).
DOE N 435.1 Attachment 2
8-9-2011 Page 17
• When liquid is determined to be present, add a non-biodegradable absorbent
in a quantity sufficient to absorb all liquid.
• Following treatment and prior to packaging, determine that the waste no
longer contains free liquid by repeating the Method 9095B Paint Filter
Liquids Test.
• If liquid is determined to be present, add additional non-biodegradable
absorbent until the soil and gravel is determined not to contain free liquid
using the Method 9095B Paint Filter Liquids Test.
• Document the result of the final Method 9095B Paint Filter Liquids Test
performed on the Waste Container Packaging Form.
• When packaging soil and gravel into the 55-gallon drum, ensure that the
activity is clearly visible to the camera. Describe material composition and
the absence of liquid confirmed for the audio narration.
• After packaging and prior to closing the 55-gallon drum, add approximately
three to four inches of absorbent to the top surface of the waste.
• When waste is treated for any reason prior to packaging, describe the
following on the Waste Container Packaging Form:
o The waste that was treated
o The treatment method(s) used
o Type of absorbent used
o Product name and manufacturer of all material(s) added to the waste.
When debris is packaged into 55-gallon drums or SWBs, perform the following
actions:
• Remove the lids from all containers, describe contents and material
composition, and display to the camera. If all contents are not clearly visible
to the camera, remove the contents such that each waste item is described in
detail and displayed to the camera.
• Demonstrate the absence of liquid in empty containers by turning the open
container upside down.
• If waste was treated at any time and for any reason prior to packaging,
describe the waste that was treated and the treatment method(s) used on the
Waste Container Packaging Form.
Attachment 2 DOE N 435.1
Page 18 8-9-2011
• Show that all aerosol cans have been emptied and cut in half. Do not just
puncture.
• Demonstrate for the video the absence of liquid in pipe by holding in an
inclined position (prior to capping or taping ends if applicable), and describe
for the audio narration.
• Demonstrate for the video the absence of liquid in pipe with inline valve(s)
by opening the valve(s), holding in an inclined position (prior to capping or
taping ends if applicable), and describe for the audio narration.
• Demonstrate for the video and describe for the audio narration that lubricant
reservoirs and other components of mechanical equipment that may contain
liquid (e.g., pump housings, gear boxes, oil sumps, etc.) have been
completely drained and the plugs removed. If the equipment contains non-
flowing lubricant (at ambient temperatures) the lubricant does not have to be
removed but its presence shall be acknowledged for the audio narration and
documented on the Waste Container Packaging Form.
• Cut hoses and tubing into approximate one foot sections to demonstrate the
absence of liquids.
Section 14
• Place individual items with dose rates approaching 200 mrem/hr against the
wall of the container in a manner that ensures the item will remain where it
was placed until the container is closed and the surface dose measurement is
performed. Describe the placement location of these items for the audio
narration.
• Block, brace, or suitably package sharp or heavy objects in the waste as
necessary to provide puncture protection for the container. Describe
protective measures for the audio narration.
b. Bagging, Wrapping, or Canning Before Packaging.
When bagging, wrapping, or canning waste in one location and transferring the
bagged, wrapped, or canned waste to another location for packaging or when
bagging, wrapping, or canning waste and packaging the bagged, wrapped, or
canned waste at a later time, video record the bagging, wrapping, and/or canning
with an audio narration that will provide indisputable evidence of all waste
contents, waste constituent composition, and absence of prohibited items in each
bag, wrap, or can.
When bagging, wrapping, and/or canning CH TRU waste, comply with the
following instructions:
• Mark each bag, wrap, or can with a unique identification number. Ensure
that the number is clearly visible to the camera, read for the audio narration
DOE N 435.1 Attachment 2
8-9-2011 Page 19
and documented on the Waste Bag, Wrap, or Can Inventory Form (Annex
5).
• State the date(s) of placing waste into each bag, wrap, or can for the audio
narration and document on the Waste Bag, Wrap, or Can Inventory Form.
• Identify personnel bagging, wrapping, or canning each waste item by name
for the audio narration and document on the Waste Bag, Wrap, or Can
Inventory Form.
• Precede each interruption of the video during a bagging, wrapping, or
canning action by audio narration explaining the reason for the interruption.
• Identify each bag, wrap, or can with dose rates approaching 200 mrem/hr on
the Waste Bag, Wrap, or Can Inventory Form.
• Ensure that recordings of waste bagging, wrapping, and/or canning activities
are traceable to each bag, wrap, or can by the labeling of each recording
with the unique bag, wrap, or can identification number(s).
• Remove the lids from all containers, describe contents and waste constituent
composition, and display to the camera. If all contents are not clearly visible
to the camera, remove the contents such that each waste item is described in
detail and displayed to the camera.
• Ensure that the description of each item of waste includes estimated weight
percent composition of the following waste constituents:
o Iron-based metals/alloys
o Aluminum-based metals/alloys
o Other metals
o Cellulosics
o Rubber
o Plastics
o Inorganic materials
o Soil/gravel.
Note: All waste items shall be described for the audio narration and documented
on the Waste Bag, Wrap, or Can Inventory Form in sufficient detail to address
regulated constituents (e.g., lead or silver solder, mercury containing items or
components, PCB ballasts and capacitors, etc.) that affect hazardous waste number
Attachment 2 DOE N 435.1
Page 20 8-9-2011
assignment and/or subject the waste to other environmental regulations such as
those implementing the TSCA.
• Bag, wrap, or can debris items separately from homogeneous solids.
• Document the corresponding waste category group for each bag, wrap, or
can on the Waste Bag, Wrap, or Can Inventory Form.
• Determine all containers of homogeneous solids to be free of liquid prior to
bagging, wrapping, or canning.
Section 15
• When liquid is present in the opened containers of homogeneous solids, mix
the liquid with a non-biodegradable absorbent or solidify so that liquid is no
longer observed prior to bagging, wrapping, or canning.
• Completely empty all containers determined to contain only liquids and
handle as follows:
o When the liquid is unused product (e.g., Windex® remaining in a
container), and not TRU, segregate the liquid to a LLW or MLLW
waste stream as appropriate.
o If suspected or known to be TRU, treat the liquid.
o Following treatment and prior to bagging, wrapping, or canning,
determine that the waste does not contain free liquid (whether or not
absorbents have been added) using EPA Publication SW-846 “Test
Methods for Evaluating Solid Waste, Physical/Chemical Methods,”
Method 9095B (Paint Filter Liquids Test).
o When a Paint Filter Liquids Test is performed, establish traceability
by labeling the waste that was tested (e.g., container 1), displaying
the tested waste to the camera, stating that the waste was tested and
determined not to contain liquid for the audio narration, and
documenting the container #, the bag, wrap, or can unique
identification number and the result of the Paint Filter Liquids Test
on the Waste Bag, Wrap, or Can Inventory Form.
• When waste is treated for any reason prior to bagging, wrapping, or canning,
describe the following on the Waste Bag, Wrap, or Can Inventory Form:
o The waste that was treated
o The treatment method(s) used
o Type of absorbent used (when applicable)
o Solidification agent used (when applicable)
DOE N 435.1 Attachment 2
8-9-2011 Page 21
o Product name and manufacturer of all material(s) added to the waste.
• Demonstrate the absence of liquid in empty containers by turning the open
container upside down.
• Show that all aerosol cans have been emptied and cut in half. Do not just
puncture.
• Demonstrate for the video the absence of liquid in pipe by holding in an
inclined position (prior to capping or taping ends if applicable) and describe
for the audio narration.
• Demonstrate for the video the absence of liquid in pipe with inline valve(s)
by opening the valve(s), holding in an inclined position (prior to capping or
taping ends if applicable), and describe for the audio narration.
• Demonstrate for the video and describe for the audio narration that lubricant
reservoirs and other components of mechanical equipment that may contain
liquid (e.g., pump housings, gear boxes, oil sumps, etc.) have been
completely drained and the plugs removed. If the equipment contains non-
flowing lubricant (at ambient temperatures) the lubricant does not have to be
removed, but acknowledge its presence for the audio narration and
document on a Waste Bag, Wrap, or Can Inventory Form.
• Cut hoses and tubing into approximate one foot sections to demonstrate the
absence of liquids.
c. Packaging Bagged, Wrapped, or Canned Waste
Video record all 55-gallon drum and SWB loading of waste bags and/or wraps with
an audio narration that will provide indisputable evidence of packaging
configuration and the bags and/or wraps packaged. Ensure compliance with the
following:
• Package bagged and/or wrapped debris items into a debris-receiving 55-
gallon drum or SWB.
• Package bagged and/or wrapped homogeneous solids into a homogeneous
solids receiving 55-gallon drum.
• Ensure that the 55-gallon drum or SWB unique container identification
number is clearly visible to the camera, read for the audio narration, and
documented on the Waste Container Packaging Form.
Section 16
• Ensure that the receiving 55-gallon drum(s) or SWB is initially empty; state
for the audio narration, make clearly visible to the camera, and document on
the Waste Container Packaging Form(s).
Attachment 2 DOE N 435.1
Page 22 8-9-2011
• State the date(s) of loading waste into the 55-gallon drum or SWB for the
audio narration and document on the Waste Container Packaging Form.
• Identify all personnel loading waste into the 55-gallon drum or SWB by
name for the audio narration and document on the Waste Container
Packaging Form.
• Precede each interruption of the video by audio narration explaining the
reason for the interruption.
• Following each interruption of the video, verify and state for the audio
narration that nothing was added to the bag, wrap, or can during the
interruption.
• For each individual waste bag, wrap, or can placed into 55-gallon drums or
SWBs, ensure that the unique bag, wrap, or can identification number is
clearly visible to the camera, read for the audio narration, and documented
on the Waste Container Packaging Form.
• Ensure and state for the audio narration that waste items within the
packaging area that are not included in this waste stream, are not placed in
the drum being packaged.
• Attach Waste Bag, Wrap, or Can Inventory Forms correlating to each waste
bag and/or wrap packaged to the Waste Container Packaging Form, and
record the total number of pages on the Waste Container Packaging Form.
• Place bagged, wrapped, or canned items with dose rates approaching 200
mrem/hr against the wall of the container in a manner that ensures the item
will remain where it was placed until the container is closed and the surface
dose rate measurement is performed. Describe the placement location of
these items for the audio narration.
• Block, brace, or suitably package sharp or heavy objects that have been
bagged, wrapped, or canned as necessary to provide puncture protection for
the container. Describe protective measures for the audio narration.
d. Installation of Tamper-Indicating Devices.
Once the waste container has been closed in accordance with the manufacturer’s
specifications, perform the following actions:
• Affix a tamper-indicating device (TID) with a unique identification number
to the 55-gallon drum or SWB.
• Install TIDs such that the container cannot be opened without breaking one
or more seals.
DOE N 435.1 Attachment 2
8-9-2011 Page 23
o Ensure that TID placement locations do not interfere with filter vent
diffusivity or accessibility to the sample port septum.
o Ensure that TID placement locations do not interfere with the
operation of the 55-gallon drum closure bolt and lock nut, or the
SWB closure bolts.
• Ensure that the unique TID identification number(s) is clearly visible to the
camera, read for the audio narration, and documented on the Waste
Container Packaging Form.
e. Removable Surface Contamination.
Monitor the container for surface contamination. Removable surface
contamination that exceeds 20 dpm/100 cm2 alpha and/or 200 dpm/100 cm2
beta-gamma is not permitted. Fixing of surface contamination is not
allowed.
14. REQUIRED DOCUMENTATION.
Ensure that the following documentation for each container is available.
a. 55-gallon Drum and Standard Waste Box.
• Documentation for the procurement and receipt inspection, or certification
of the 55-gallon drum or SWB to the DOT Specification 7A, Type A,
requirements.
• For 55-gallon drums:
Section 17
o Documentation that the gross weight of the 55-gallon drum is no
more than the maximum tested weight and no more than 1000
pounds
o Documentation of the presence/absence of rigid drum liner
o Documentation of the absence of rigid drum liner lid.
• For standard waste boxes:
o Documentation that the gross weight of the standard waste box is no
more than the maximum tested weight and no more than 4000
pounds.
b. Container Filter Vent.
• Documentation for the procurement and receipt inspection or certification of
container filter vents to the container filter vent specifications.
Attachment 2 DOE N 435.1
Page 24 8-9-2011
c. Packaging.
Ensure that recordings and Waste Container Packaging Forms are traceable to each
55-gallon drum or SWB by the labeling of each recording and Waste Container
Packaging Form with the unique container identification number(s).
• Ensure that waste packaging documentation includes:
o Good quality video recordings with thorough narrative descriptions
for all waste packaged into each 55-gallon drum and/or SWB
o Good quality video recordings with thorough narrative descriptions
for all waste bagged, wrapped, or canned (when applicable)
o Well written and complete Waste Container Packaging Forms with
any associated Waste Bag, Wrap, or Can Inventory Forms attached.
• Ensure that at a minimum, the following information is included on Waste
Container Packaging Forms.
o DOE or DOE contract site name
o Unique container identification number
o The date(s) of loading waste into the container
o The unique identification number of each waste bag, wrap or can
packaged (when applicable)
o The container identification number(s) of feed container(s)
o Video with audio recorded media number
o Number of pages (Waste Container Packaging Form and
attachments)
o Site procedure number including revision number used to perform
work
o Waste stream name
o Waste category group
o Verification of empty container
o Detailed description of each waste item and percent composition of
iron-based metals/alloys, aluminum-based metals/alloys, other
DOE N 435.1 Attachment 2
8-9-2011 Page 25
metals, cellulosics, rubber, plastics, inorganic materials, and
soil/gravel
o Description of any treatment done prior to packaging the waste
o Presence or absence of inner bag(s) and/or liner bag(s) and number
of bag layers
o Statement that each inner bag and/or liner bag was fitted with a filter
having a minimum hydrogen diffusivity value of 1.075E-05
mol/s/mol fraction
o Statement of bag closure method
o Presence or absence of metal cans and number of metal can layers
o Statement that each metal can was fitted with a filter with a
minimum hydrogen diffusivity value of 1.85E-05 mol/s/mol fraction
o Presence or absence of rigid drum liner
o Type of liner (e.g., plastic, fiberboard) and liner thickness
o Absence of rigid drum liner lid
o Container fill percentage (how full of waste the container is at time
of closure, expressed in percent)
o Container filter vent(s) information
o Final closure date of the container
o Unique TID identification number
o Printed names and signatures of two persons who packaged waste
into the container
o Weight of loaded container
o 239Pu FGEs
o PE-Ci
o Highest measured surface dose rate of the loaded container
o 95% of the radiological hazard
When attaching Waste Bag, Wrap, or Can Inventory Forms it is not necessary to
duplicate all documented information on the Waste Container Packaging Forms.
Section 18
Attachment 2 DOE N 435.1
Page 26 8-9-2011
Entries of “see attached” will suffice as long as the Waste Container Packaging
Forms with attachments provide the information specified in this instruction.
• At a minimum, the following information shall be included on Waste Bag,
Wrap, or Can Inventory Forms.
o Unique bag, wrap, or can identification number
o The date of placing waste into the bag, wrap, or can
o Video with audio recorded media number and location on the media
(i.e., time-of-day stamp reading or recording time counter reading).
o Number of pages
o Site procedure number including revision number used to perform
work
o Waste stream name
o Waste bagging, wrapping, and/or canning location (e.g., building,
room number, and process)
o Detailed description of each waste item and percent composition of
iron-based metals/alloys, aluminum-based metals/alloys, other
metals, cellulosics, rubber, plastics, inorganic materials, and
soil/gravel
o Description of the waste and any treatment method used prior to
bagging, wrapping, or canning the waste
o Identification of heavy, sharp objects that will require additional
packaging protection (e.g., electric motor with exposed shaft)
o Identification of items with dose rates approaching 200 mrem/hr
o Statement that the bag was fitted with a filter having a minimum
hydrogen diffusivity value of 1.075E-05 mol/s/mol fraction
o Bag closure method
o Statement that each metal can was fitted with a filter having a
minimum hydrogen diffusivity value of 1.85E-5 mol/s/mol fraction
o Printed names and signatures of two persons who bagged, wrapped,
or canned the waste
DOE N 435.1 Attachment 2
8-9-2011 Page 27 (and Page 28)
d. Hazardous Waste Determination.
Ensure that the hazardous waste determination required by the generator site’s
State-administered hazardous waste management program is documented and
available for all packaged and/or repackaged CH TRU waste.
Table 1. Waste Tanks Subject To Exclusion
Hanford Site - 177 Tanks
A-101 through A-106 C-201 through C-204
AN-101 through AN-107 S-101 through S-112
AP-101 through AP-108 SX-101 through SX-115
AW-101 through AW-106 SY-101 through SY-103
AX-101 through AX-104 T-101 through T-112
AY-101 through AY-102 T-201 through T-204
B-101 through B-112 TX-101 through TX-118
B-201 through B-204 TY-101 through TY-106
BX-101 through BX-112 U-101 through U-112
BY-101 through BY-112 U-201 through U-204
C-101 through C-112
Savannah River Site - 51 Tanks
Tank 1 through 51
Idaho National Engineering and Environmental Laboratory - 15 Tanks
WM-103 through WM-106 WM-180 through 190
DOE N 435.1 Attachment 2, Annex 1
8-9-2011 Page 29
ANNEX 1. PAYLOAD CONTAINER INTEGRITY CHECKLIST
CONTAINER
EXAMINATION DISCUSSION OF CRITERIA
1. Is the payload
container obviously
degraded?
Obviously degraded means clearly visible and potentially
significant defects in the payload container or payload container
surface.
2. Is there evidence
that the payload
container is, or has
been, pressurized?
Pressurization can be indicated by a fairly uniform expansion of
the sidewalls, bottom or top. Past pressurization can be indicated
by a notable outward deflection of the bottom or top. Verify that
the payload container is not warped.
3. Is there any
potentially
significant rust or
corrosion such that
wall thinning, pin
holes, or breaches
are likely or the load
bearing capacity is
suspect?
Section 19
Rust shall be assessed in terms of its type, extent, and location.
Pitting, pocking, flaking, or dark coloration characterizes
potentially significant rust or corrosion. This includes the extent of
the payload container surface area covered, thickness, and if it
occurs in large flakes or built-up (caked) areas. Rusted payload
containers may not be accepted if:
1. Rust is present in caked layers or deposits
2. Rust is present in the form of deep metal flaking, or built-
up areas of corrosion products
In addition, the location of rust should be noted; for example on a
drum: top lid; filter region; locking chine; top one-third, above the
second rolling hoop; middle one-third, between the first and
second rolling hoops; bottom one-third, below the second rolling
hoop; and on the bottom.
Payload containers may still be considered acceptable if the signs
of rust show up as:
• Some discoloration on the payload container
• If rubbed would produce fine grit or dust or minor flaking
(such that wall thinning does not occur)
4. Are any of the
following apparent?
• Wall thinning
• Pin holes
• Breaches
Wall thinning, pin holes, and breaches can be a result of
rust/corrosion (see discussion for #3).
5. Are there any split
seams, tears,
obvious holes,
punctures (of any
size), creases,
broken welds, or
cracks?
Payload containers with obvious leaks, holes or openings, cracks,
deep crevices, creases, tears, broken welds, sharp edges or pits,
are either breached or on the verge of being breached. Verify that
there is no warping that could cause the container to be unstable
or prevent it from fitting properly in the applicable package.
Attachment 2, Annex 1 DOE N 435.1
Page 30 8-9-2011
CONTAINER
EXAMINATION DISCUSSION OF CRITERIA
6. Is the load-bearing
capacity suspect?
The load-bearing capacity could be reduced for excessive rust
(see discussion for #3), wall thinning (see discussion for #4),
breaches, cracks, creases, broken welds, etc. (see discussion for
#5).
7. Is the payload
container improperly
closed?
Inspect the fastener and fastener ring (chine) if applicable for
damage or excessive corrosion. Check the alignment of the
fastener to ensure that it is in firm contact around the entire lid
and the payload container will not open during transportation.
8. Are there any dents,
scrapes, or
scratches that make
the payload
container’s
structural integrity
questionable or
prevent the top and
bottom surfaces
from being parallel?
Deep gouges, scratches, or abrasions over wide areas are not
acceptable. If top and bottom surfaces are not parallel, this would
indicate that the container is warped. Dents should be less than ¼
inch deep by 3 inches long and between ½ inch to 6 inches wide.
All other dents must be examined to determine impact of
structural integrity.
9. Is there
discoloration which
would indicate
leakage or other
evidence of leakage
of material from the
payload container?
Examine the payload container regions near vents, top lid fittings,
bottom fittings, welds, seams and intersections of one or more
metal sheets or plates. Payload containers must be rejected if
evidence of leakage is present.
10. Is the payload
container bulged?
For the purposes of this examination, bulging is indicated by:
• A fairly uniform expansion of the sidewalls, bottom, or top
(e.g., in the case of a drum, either the top or bottom
surface protrudes beyond the planar surface of the top or
bottom ring),
Section 20
• A protrusion of the side wall (e.g., in the case of a drum,
beyond a line connecting the peaks of the surrounding
rolling hoops or a line between a surrounding rolling hoop
and the bottom or top ring), or
• Expansion of the sidewall (e.g., in the case of a drum,
such that it deforms any portion of a rolling hoop).
DOE N 435.1 Attachment 2, Annex 2
8-9-2011 Page 31
ANNEX 2. FISSILE GRAM EQUIVALENT
Determination of FGE requires the following information:
• The isotopic composition of the waste in a 30-gallon drum
• The quantity of each isotope contained in a 30-gallon drum
• The measurement error for each isotope contained in the 30-gallon drum
Calculation of the FGE and Compliance Evaluation
Only the isotopes listed below contribute to the FGE calculation:
Isotope Equivalent Factor (EF)
U-233 9.00E-01 Am-242m 3.46E+01
U-235 6.43E-01 Am-243 1.29E-02
Np-237 1.50E-02 Cm-243 5.00E+00
Pu-238 1.13E-01 Cm-244 9.00E-02
Pu-239 1.00E+00 Cm-245 1.50E+01
Pu-240 2.25E-02 Cm-247 5.00E-01
Pu-241 2.25E+00 Cf-249 4.50E+01
Pu-242 7.50E-03 Cf-251 9.00E+01
Am-241 1.87E-02
The FGE of each 30-gallon drum shall be calculated from the isotopic composition and quantity
of isotopes using the following equation:
( ) ( )∑∑ ==
⋅+⋅
n
i isotopeisotope
n
i isotopeisotope EFTMUEFG
1
2
1
2
Where:
n is the number of isotopes from the list above, contained in the waste
Gisotope is the value in grams for each isotope listed above
TMUisotope is the total measurement uncertainty for each isotope and
EFisotope is the Equivalent Factor for each isotope listed above.
Attachment 2, Annex 2 DOE N 435.1
Page 32 8-9-2011
The FGE value (including two times the error) shall be less than or equal to the applicable limit
for each 30-gallon drum.
Example:
A 30-gallon drum is assayed and found to contain:
Isotope Grams TMU
Pu-239 10.00 15%
Am-241 0.012 7%
Cs-137 0.001 3%
The FGE is calculated by:
2
241Am241Am
2
239Pu239Pu
241-Am241-Am239-Pu239-Pu
}EF{TMU}EF{TMU2
})EF · {G }EF · ({G FGE
−−−− ⋅+⋅
++=
g13.00
3.010.0002244
22}1.87E0.07{0.01221.00}0.15{10.002
02-1.87E0.012 1.00 10.00 FGE
=
+=
−⋅⋅+⋅⋅
+⋅+⋅=
Cs-137 is ignored for the calculation of FGE because it does not appear in the list above.
DOE N 435.1 Attachment 2, Annex 3
8-9-2011 Page 33
ANNEX 3. 239PU EQUIVALENT ACTIVITY
For a known radioactivity quantity and isotopic distribution, the 239Pu equivalent activity is
determined using isotope-specific weighting factors. The 239Pu equivalent activity (EA) can be
characterized by
K
EA = ∑Ai /WFi
i = 1
where K is the number of TRU1 isotopes, Ai is the activity of isotope i, and WFi is the PE-Ci
weighting factor for isotope i.
WFi is further defined as the ratio
WFi = Eo /Ei
where Eo (rem/μCi) is the 50-year effective whole-body dose commitment due to the inhalation
of 239Pu particulates with a 1.0 μm activity median aerodynamic diameter (AMAD) and a weekly
pulmonary clearance class, and Ei (rem/μCi) is the 50-year effective whole-body dose
commitment due to the inhalation of isotope (i) particulates with a 1.0 μm AMAD and the
pulmonary clearance class resulting in the highest 50-year effective whole-body dose
commitment. Weighting factors calculated in this manner are presented below for isotopes
typically present in CH TRU waste. If other TRU isotopes are determined to be present in the
payload container, their weighting factors can be obtained from the values of Eo and Ei
contained in DOE/EH-0071.2
Section 21
1 TRU as designated in this equation refers to any radionuclide with an atomic number greater than 92, as well as
U-233.
2 U.S. Department of Energy. Internal Dose Conversion Factors for Calculation of DOSE to the Public. DOE/EH-
0071, July 1988.
Attachment 2, Annex 3 DOE N 435.1
Page 34 8-9-2011
PE-Ci Weighting Factors for Selected Isotopes3
Isotope Pulmonary
Weighting
Factor
Clearance Class4
U -233 Y 3.9
Np-237 W 1.0
Pu-236 W 3.2
Pu-238 W 1.1
Pu-239 W 1.0
Pu-240 W 1.0
Pu-241 W 51.0
Pu-242 W 1.1
Am-241 W 1.0
Am-243 W 1.0
Cm-242 W 30.0
Cm-244 W 1.9
Cf-252 Y 3.9
Example:
A 55-gallon drum is assayed and found to contain:
Nuclide Mass (g) Activity (Ci)
Pu-239 10.0 0.629
Am-241 0.012 0.042
Cs-137 0.001 0.088
Cm-243 0.01 0.522
3 PE-Ci must be calculated using all radionuclides, not just these selected radionuclides.
4 (W) Weekly, (Y) Yearly
DOE N 435.1 Attachment 2, Annex 3
8-9-2011 Page 35 (and Page 36)
By the definition, only the Pu-239, Am-241, and Cm-243 are transuranic; the Cs-137 is not and
is therefore not included in the calculation of Plutonium-239 Equivalent Activity (PE-Ci).
From the table above the Weighting Factors for Pu-239 and Am-241 are 1.0 and 1.0,
respectively. For Cm-243, the Dose Equivalent Factor, Ei, is obtained from DOE/EH-0071 and is
shown to be 350 rem. The Dose Equivalent Factor for Pu-239, Eo, is shown to be 510 rem in the
same document. The Weighting Factor for Cm-243, WFCm-243, is then calculated as
WFCm-243 = Ei/Eo = 510/350 = 1.5
The PE-Ci is calculated by
PE-Ci=APu-239/WFPu-239 + AAm-241/WFAm-241 + ACm-243/WFCm-243
PE-Ci=0.629/1.0 + 0.042/1.0 + 0.522/1.5
PE-Ci=1.019 PE-Ci
DOE N 435.1 Attachment 2, Annex 4
8-9-2011 Page 37
ANNEX 4. WASTE CONTAINER PACKAGING FORM
Section 1: General Information
Unique Container Identification Number:
DOE or DOE Contract Site Name:
Initial Waste Packaging Repackaging
Date(s) of Packaging or Repackaging:
Audio-Video Recording Number:
Site Procedure Number and Revision Used:
Section 2: Waste Container Information
Container Type: 55-gallon drum SWB
Container Verified Empty Prior to Packaging
Rigid Liner Used? Yes No
If rigid liner was used, list the type of rigid liner and affirm that the lid was not installed:
_____________________________________________________________________
Container Filter Vent #1 with sample port septum:
• Minimum H2 Diffusivity 1.85E-05 mol/s/mol fraction? Yes No
• Identification of the filter manufacturer: _____________________________
• Date of manufacture, or lot number, or unique serial number: _____________
Container Filter Vent #2: (required for SWB only)
• Minimum H2 Diffusivity 1.85E-05 mol/s/mol fraction? Yes No
• Identification of the filter manufacturer: _____________________________
• Date of manufacture, or lot number, or unique serial number: _____________
Number layers of confinement: one two
Closure Method used for 55-gallon drum or SWB liner bag:
Closure Method used for inner bags:
All Bag Layers Vented? Yes No
Minimum H2 Diffusivity of Bag Filters 1.075E-05 mol/s/mol fraction? Yes No
Waste Container Weight
Container gross wt: kg.
Container tare wt: kg.
Waste net wt: kg.
Container Fill Percentage: %
Waste Category Group: Homogeneous Solids Soil/gravel Debris
Waste Stream Name:
TID Identification Number(s):
Attachment 2, Annex 4 DOE N 435.1
Page 38 8-9-2011
Unique Container ID #: _________________ Page 2 of ___(incl. attachments)
Section 3: Feed Container Information (Repackaging Only)
Section 22
Feed Container Type:
Feed Container ID Number:
Section 4: Container Inventory
If loading bagged, wrapped, or canned waste, the unique identification number for each bag,
wrap, or can shall be entered in the “waste item” column. “See attached” may be entered in the
“waste description” column if the completed Waste Bag, Wrap, or Can Inventory Form contains
the waste description and is attached to this form.
Are “Bag and/or Wrap Inventory Forms” attached for items listed below? Yes No
Waste Item or
Bag/Wrap/Can ID#
Waste Description (including weight % of iron-based metals/alloys,
aluminum-based metals/alloys, other metals, cellulosics, rubber,
plastics, inorganic materials, and soil/gravel)
DOE N 435.1 Attachment 2, Annex 4
8-9-2011 Page 39
Unique Container ID #: _________________ Page 3 of ___(incl. attachments)
Section 5: Packaging Summary Yes No
Does this waste contain any treated liquids?
If waste contains treated liquid, describe in the Comments section:
• The waste that was treated
• Treatment method used
• The type of absorbent used,
• Solidification agent used,
• Product name and manufacturer of any material added to the waste
• Results of a Method 9095B Paint Filter Liquids Test for each container
tested (including container #).
Was any other treatment performed prior to packaging? If yes, describe the
treatment in the Comments section.
Was this waste packaged in accordance with the “CH TRU Waste Packaging
Instructions”? If not, attach the letter from the Director, Office of Disposal
Operations, EM Headquarters Office of Regulatory Compliance that approves
the variance.
Comments:
Attachment 2, Annex 4 DOE N 435.1
Page 40 8-9-2011
Section 6: Operator Information
List all personnel loading waste into container:
Printed names and signatures of two site personnel who are approving this form and attesting
that all items in the container are listed in this form (Section 7: Radiological Properties
completion occurs after signature.)
Printed Name: Printed Name:
Signature: Signature:
Date: Date:
DOE N 435.1 Attachment 2, Annex 4
8-9-2011 Page 41 (and Page 42)
Unique Container ID #: ________________ Page 4 of ___(incl. attachments)
Section 7: Radiological Properties
List the isotopes that contribute to 95% of the radiological hazard including their associated
activities and masses:
Fissile gram equivalents (FGEs) in the container: FGEs
Plutonium equivalent curies (PE-Ci) in the container: PE-Ci
Highest measured surface dose rate of the loaded container: mrem/hr
TRU alpha activity of waste in container: ____________ nCi/gram
Printed or typed name and phone number of point of contact for radiological characterization
information:
DOE N 435.1 Attachment 2, Annex 5
8-9-2011 Page 43
ANNEX 5. WASTE BAG, WRAP, OR CAN INVENTORY FORM
Section 1: General Information
Unique Bag, Wrap, or Can ID Number:
Location/Point of Waste Generation (where bagging, wrapping, or canning was done, building,
room number, process):
Date of Bagging, Wrapping, or Canning:
Audio-Video Recording Number:
Time-of-day Stamp Reading: _______________
Or
Recording Time Counter Reading: ____________
Site Procedure Number and Revision Used:
Section 2: Bag, Wrap, or Can Information
Bag Wrap Can
Number of bag layers: one two
Closure Method used for bags: ________________________
All Bag Layers Vented? Yes No
Minimum H2 Diffusivity of Bag Filters 1.075E-05 mol/s/mol fraction? Yes No
Section 23
All Can Layers Vented? Yes No
Minimum H2 Diffusivity of Can Filters 1.85E-05 mol/s/mol fraction? Yes No
Waste Category Group: Homogeneous Solids Soil/gravel Debris
Waste Stream Name:
Attachment 2, Annex 5 DOE N 435.1
Page 44 8-9-2011
Section 3: Inventory of Bag, Wrap, or Can
Waste Item
Waste Description (including weight % of iron-based metals/alloys,
aluminum-based metals/alloys, other metals, cellulosics, rubber,
plastics, inorganic materials, and soil/gravel)
DOE N 435.1 Attachment 2, Annex 5
8-9-2011 Page 45 (and Page 46)
Bag, Wrap, or Can Number: ______________
Section 4: Bagging, Wrapping, or Canning Summary Yes No
Does this bag, wrap, or can include any high dose rate items, approaching 200
mrem/hr, that require placement against the wall of the 55-gallon drum or SWB?
Does this waste contain any treated liquids?
If waste contains treated liquid, describe in the Comments section:
• The waste that was treated
• Treatment method used
• The type of absorbent used
• Solidification agent used
• Product name and manufacturer of any material added to the waste, and
• results of a Method 9095B Paint Filter Liquids Test for each container
treated (including container ID#).
Was any other treatment performed prior to bagging, wrapping, or canning? If
yes, describe the treatment in the Comments section.
Was this waste bagged, wrapped, or canned in accordance with the “CH TRU
Waste Packaging Instructions”? If not, attach the letter from the Director, Office
of Disposal Operations, EM Headquarters Office of Regulatory Compliance that
approves the variance.
Comments:
Section 5: Printed names and signatures of two site personnel who are approving this form
attesting to the contents of the bag, wrap, or can
This completed Waste Bag, Wrap, or Can Inventory Form consists of _____ pages
Printed Name: Printed Name:
Signature: Signature:
Date: Date:
REMOTE-HANDLED TRANSURANIC WASTE
PACKAGING INSTRUCTIONS
DOE N 435.1 Attachment 3
8-9-2011 Page i (and Page ii)
TABLE OF CONTENTS
1. PURPOSE ............................................................................................................................1
2. SCOPE .................................................................................................................................1
3. APPLICABILITY ................................................................................................................1
4. PREREQUISITES ...............................................................................................................1
5. GROUPING WASTE FOR PACKAGING AND/OR REPACKAGING ...........................2
6. WASTE CONTAINERS .....................................................................................................3
7. PACKAGING CONFIGURATION ....................................................................................3
8. PROHIBITED ITEMS .........................................................................................................4
9. WASTE REQUIRING WRITTEN NOTICE TO THE DIRECTOR, OFFICE OF THE
NATIONAL TRU PROGRAM, CARLSBAD FIELD OFFICE .........................................5
10. PACKAGING ACTIVITIES REQUIRING PRIOR WRITTEN APPROVAL FROM
THE DIRECTOR, OFFICE OF DISPOSAL OPERATIONS, EM HEADQUARTERS
OFFICE OF TECHNICAL AND REGULATORY SUPPORT ..........................................6
11. CONDITIONS AND LIMITATIONS FOR ALL PACKAGED AND REPACKAGED
RH TRU WASTE ................................................................................................................6
Section 24
12. REPACKAGING RH TRU WASTE...................................................................................7
13. PACKAGING RH TRU WASTE ......................................................................................12
14. REQUIRED DOCUMENTATION ...................................................................................21
List of Tables
Table 1 Waste Tanks Subject to Exclusion .........................................................................24
List of Annexes
Annex 1 Fissile Gram Equivalent .........................................................................................25
Annex 2 239Pu Equivalent Activity .......................................................................................27
Annex 3 Decay Heat .............................................................................................................29
Annex 4 Surface Dose Rates ................................................................................................31
Annex 5 Waste Container Packaging Form .........................................................................33
Annex 6 Waste Bag, Wrap, or Can Inventory Form ............................................................39
DOE N 435.1 Attachment 3
8-9-2011 Page 1
REMOTE-HANDLED TRANSURANIC WASTE
PACKAGING INSTRUCTIONS
1. PURPOSE.
This document provides DOE elements and DOE contractors with specific instructions
for packaging and/or repackaging remote-handled transuranic (RH TRU) waste in a
manner that is consistent with DOE O 435.1, Radioactive Waste Management (Change
1), DOE M 435.1-1, Radioactive Waste Management Manual, RH TRU transportation
requirements, and Waste Isolation Pilot Plant (WIPP) programmatic requirements.
2. SCOPE.
This instruction addresses the packaging and repackaging of RH TRU waste resulting
from activities and operations at new and existing DOE radioactive waste management
facilities where the planned path for disposition is the WIPP.
3. APPLICABILITY.
The instructions provided in this document apply to DOE elements and DOE contractors
as set forth in DOE M 435.1-1, Radioactive Waste Management Manual when packaging
and/or repackaging RH TRU waste. These instructions do not apply when RH TRU waste
is packaged and/or repackaged at a site where the following conditions apply:
a. A WIPP certified program is actively performing RH TRU waste characterization
and certification at that site; and
b. Site personnel responsible for the packaging and/or repackaging operation are
receiving feedback on the effectiveness of the packaging and/or repackaging
operation from the WIPP certified program.
Questions regarding the applicability or implementation of these packaging instructions
should be directed to DOE-EM Office of Disposal Operations
4. PREREQUISITES.
Public Law 102-579, Waste Isolation Pilot Plant Land Withdrawal Act, 1992, specifies
that WIPP is “to demonstrate the safe disposal of radioactive waste materials generated
by atomic energy defense activities.” The following activities are considered atomic
energy defense activities for purposes of these instructions and disposal at WIPP:
• Naval reactors development
• Weapons activities, including defense inertial confinement fusion
• Verification and control technology
• Defense nuclear materials production
Attachment 3 DOE N 435.1
Page 2 8-9-2011
• Defense nuclear waste and materials by-products management
• Defense nuclear materials security and safeguards and security investigations
Section 25
• Defense research and development.
In order to establish the defense pedigree of the waste, a “defense determination” is
required for all waste destined for WIPP disposal. The determination may be established
as a part of the documentation of process knowledge that demonstrates the origin of the
waste; or, for waste with a less direct tie to one of the defense activities, by a formal
process initiated by the generator site and approved by the Carlsbad Field Office (CBFO)
Manager or DOE Headquarters General Counsel.
RH TRU waste is defined as waste containing more than 100 nCi of alpha emitting
transuranic isotopes per gram of waste, with half-lives greater than 20 years and a surface
dose rate ≥ 200 mrem/hr, except for high-level radioactive waste. RH TRU waste shall
not exceed 23 curies per liter maximum activity level (averaged over the volume of a 30-
gallon drum). To meet this prerequisite, all waste shall be packaged into 30-gallon drums
and shall comply with this definition.
The WIPP Hazardous Waste Facility Permit specifies the hazardous waste numbers that
are allowed at WIPP. These hazardous waste numbers are listed below; all other
hazardous waste numbers are prohibited:
• F001, F002, F003, F004, F005, F006, F007, F009
• D004, D005, D006, D007, D008, D009, D010, D011, D018, D019, D021, D022,
D026, D027, D028, D029, D030, D032, D033, D034, D035, D036, D037, D038,
D039, D040, D043
• P015, P030, P098, P099, P106, P120
• U002*, U003*, U019*, U037, U043, U044, U052, U070, U072, U078, U079,
U103, U105, U108, U122, U133*, U134*, U151, U154*, U159*, U196, U209,
U210, U220, U226, U228, U239*
*Hazardous waste listed in part or wholly for ignitability, corrosivity, or reactivity
characteristics shall not be packaged unless there is documented evidence that the
waste no longer exhibits the characteristics of ignitability, corrosivity, or
reactivity.
5. GROUPING WASTE FOR PACKAGING AND/OR REPACKAGING.
Categorize and package RH TRU waste by waste stream based on the following
definition of a waste stream. A waste stream name shall be assigned by the site for each
RH TRU waste stream.
DOE N 435.1 Attachment 3
8-9-2011 Page 3
Waste Stream.
A waste stream is defined as waste that is similar in material, physical form, radiological
properties and hazardous constituents and that is generated from a single process or
similar types of processes.
There are three broad category groups that are related to the physical form of packaged
and/or repackaged TRU waste. Each of the three category groups is defined as follows:
a. Homogeneous Solids. Homogeneous solids are defined as solid materials,
excluding soil and gravel, that do not meet the criteria for classification as debris
as defined below. Examples of this category include, but are not limited to,
process residues, sludges, sorbed liquid waste, and salt waste.
b. Soil and Gravel. This category consists of contaminated soil and/or gravel.
c. Debris. This category includes waste that consists of solid material exceeding a 60
mm particle size (2.36 inches) that is intended for disposal and that is
(1) A manufactured object, or
(2) Plant or animal matter, or
(3) Natural geologic material.
Particles smaller than 60 mm in size may be considered debris if the debris is a
manufactured object and if it is not a particle of homogeneous solid or soil and
gravel.
6. WASTE CONTAINERS.
Only 30-gallon open head steel drums with bung lids are allowable when packaging
and/or repackaging RH TRU waste.
Section 26
Each 30-gallon drum shall have external dimensions not exceeding 29.5 inches height
including the filter vent and 20.0 inches diameter at the widest point. Each 30-gallon
drum shall be closed with an inside lever lock closure mechanism.
Label each 30-gallon drum with a unique container identification number not exceeding
16 alpha-numeric characters. When the 30-gallon drum is the receiving container for
repackaged waste, include in the unique container identification number “R” as the last
character. The unique container identification number shall include a site identifier as a
prefix.
7. PACKAGING CONFIGURATION.
a. 30-Gallon Drum. RH TRU waste shall be packaged into 30-gallon drums using as
few confinement layers as possible but no more than three confinement layers
Attachment 3 DOE N 435.1
Page 4 8-9-2011
excluding the 30-gallon drum. A confinement layer is any boundary that restricts,
but does not prohibit, the release of hydrogen gas across the boundary. Allowable
confinement layers are as follows:
• Plastic bags closed by any closure method and fitted with a filter vent
having a minimum hydrogen diffusivity value of 1.075E-5 mol/s/mol
fraction.
• Closed metal cans fitted with a filter vent having a minimum hydrogen
diffusivity value of 1.85E-5 mol/s/mol fraction.
When directly packaging homogeneous solids or soil and gravel, use a
polyethylene drum liner inside the 30-gallon drum. When using either
polyethylene or fiberboard rigid drum liners, use the rigid drum liners without the
lids. The 30-gallon drum lid shall be fitted with a container filter vent with an
integral sample port septum.
b. Container Filter Vent Specifications. Ensure that container filter vent(s) to be
installed on 30-gallon drums have a minimum hydrogen diffusivity value of
1.85E-05 mol/s/mol fraction. Ensure that the filter selected for all 30-gallon
drums has an integral sample port septum. Container filter vents shall be legibly
marked to ensure each of the following:
• Identification of the manufacturer
• Date of manufacture, or lot number, or unique serial number.
Ensure that the container filter vent housing and elements have an operating
temperature range between -40 degrees Celsius to +70 degrees Celsius (-40 to
+158 degrees Fahrenheit).
8. PROHIBITED ITEMS.
The following items are prohibited in packaged RH TRU waste:
• Internal shielding or deliberate waste placement to provide shielding for high
radiation items
• Machine compacted waste
Machine compacted waste is waste whose volume has been reduced by
compaction using a mechanical compaction process.
• Liquids
• Unvented containers larger than 4 liters
DOE N 435.1 Attachment 3
8-9-2011 Page 5
• Nonradioactive pyrophorics
Pyrophorics are materials that may ignite spontaneously in air or that emit sparks
when scratched or struck, especially with materials such as steel. A flammable
solid, under transport conditions, might cause fires through friction or retained
heat or can be ignited readily and, when ignited, burns vigorously and persistently
so as to create a serious transportation hazard. Included in the pyrophorics
definition are spontaneously combustible materials, water reactive materials, and
oxidizers. Examples of nonradioactive pyrophorics are organic peroxides, sodium
metal, and chlorates.
• Radioactive pyrophorics greater than 1% by weight
Examples of possible radioactive pyrophorics are metallic plutonium, uranium or
americium.
• Non-mixed hazardous waste
Section 27
Hazardous wastes not occurring as co-contaminants with TRU waste.
• Waste exhibiting the Resource Conservation and Recovery Act (RCRA)
characteristics of ignitability, corrosivity, or reactivity
• Explosives
• Compressed gases
• Waste that has ever been managed as high-level waste, and waste from tanks
specified in Table 1
• Classified shapes and/or classified composition (without prior approval of the
CBFO Manager).
9. WASTE REQUIRING WRITTEN NOTICE TO THE DIRECTOR, OFFICE OF THE
NATIONAL TRU PROGRAM, CARLSBAD FIELD OFFICE.
Sites shall request their cognizant DOE contact provide formal written notice to the
Director, Office of the National TRU Program, CBFO prior to packaging any of the
following:
• Polychlorinated Biphenyls (PCBs) in any concentration
• Discrete Radiological Sources (calibration or sealed sources)
• Be or BeO > 1% by weight
Attachment 3 DOE N 435.1
Page 6 8-9-2011
• RH-TRU waste that will result in a 30-gallon drum surface dose rate in excess of
100 rems per hour
• Solidified organics (e.g., solvents, acids, halogenated organics, etc.).
Packaging of any of these materials shall not proceed until the Director of the Office of
the National TRU Program provides specific written direction or packaging instructions
and/or container limits as applicable.
10. PACKAGING ACTIVITIES REQUIRING PRIOR WRITTEN APPROVAL FROM
THE DIRECTOR, OFFICE OF DISPOSAL OPERATIONS, EM HEADQUARTERS
OFFICE OF TECHNICAL AND REGULATORY SUPPORT.
Prior to performing packaging and/or repackaging activities that will deviate from these
packaging instructions, sites shall request their cognizant DOE contact to obtain written
approval for the deviation from the Director, Office of Disposal Operations, EM
Headquarters Office of Technical and Regulatory Support. A request for deviation would
be considered appropriate when remediating an old landfill, removing waste from an
earthen berm, or conducting other waste retrieval operations where waste containers have
degraded and it is impractical to separate debris and/or homogenous solids from soil and
gravel.
11. CONDITIONS AND LIMITATIONS FOR ALL PACKAGED AND REPACKAGED
RH TRU WASTE.
• Only waste that is similar in material, physical form, radiological properties and
hazardous constituents and that is generated from a single process or similar types
of processes shall be packaged together.
• Waste with different radiological properties (e.g., isotopic distributions) shall not
be mixed in the same container.
• If isotopic data is collected by sampling, a sampling plan that defines data quality
objectives and quality assurance objectives must be developed and documented.
• Each 30-gallon drum shall have ≤ 200 239Pu fissile gram equivalents (FGEs) of
radioactive materials. The calculation for FGE (Annex 1, Fissile Gram
Equivalent) shall include two times the measurement error (i.e., uncertainty) at a 1
sigma. Results of the FGE calculation shall be documented on Annex 5, the
Waste Container Packaging Form.
• Plutonium Equivalent Curies (PE-Ci) quantities shall be calculated for each 30-
gallon drum and shall not exceed 80 PE-Ci per 30-gallon drum. Results of the PE-
Ci calculation (Annex 2, 239Pu Equivalent Activity) shall be documented on the
Waste Container Packaging Form.
DOE N 435.1 Attachment 3
8-9-2011 Page 7
• Decay heat shall be calculated for each 30-gallon drum and shall not exceed the
applicable limit specified in Annex 3, Decay Heat. The calculation for decay heat
(Annex 3, Decay Heat) shall include the measurement error (i.e., uncertainty).
Results of the decay heat calculation shall be documented on the Waste Container
Packaging Form.
Section 28
• Each 30-gallon drum shall have measured gamma and neutron surface dose rates
satisfying the equation and using the limits identified in Annex 4, Surface Dose
Rates. Measured surface dose rates after packaging shall be documented on the
Waste Container Packaging Form.
• Sites shall identify 95% of the radiological hazard for each container pursuant to
49 CFR §173.433(g). (49 CFR (10-1-07 edition)) The activities and masses of the
isotopes contributing to 95% of the radiological hazard shall be documented on
the Waste Container Packaging Form.
• Chemical compatibility shall be ensured for the waste repackaged into each
individual 30-gallon drum. A guide for determining potentially incompatible
waste can be found in 40 CFR Part 264 Appendix V.
12. REPACKAGING RH TRU WASTE.
Repackaging Waste into 30-gallon Drums.
Video record all 30-gallon drum loading with an audio narration that will provide
indisputable evidence of packaging configuration, all waste contents, and absence
of prohibited items. Document a written record of waste packaging for each
receiving container on a Waste Container Packaging Form. Good quality video
images with thorough narrative descriptions of the waste and well written Waste
Container Packaging Forms are the best insurance that waste containers will not
need to be repackaged again at a future date.
When repackaging RH TRU waste each of the following actions shall be
performed:
• Ensure that the original (feed) container(s) identification number(s) are
clearly visible to the camera, read for the audio narration, and documented
on the Waste Container Packaging Form.
• Describe for the audio narration the repackaging activity that is to be
performed (e.g., repackaging of feed 30-gallon drum # xyz into receiving
30-gallon drum # LL123R).
• Ensure that the receiving 30-gallon drum(s) unique container identification
number(s) is clearly visible to the camera, read for the audio narration, and
documented on the Waste Container Packaging Form(s).
Attachment 3 DOE N 435.1
Page 8 8-9-2011
• Ensure that the receiving 30-gallon drum(s) is initially empty; state for the
audio narration, make clearly visible to the camera, and document on the
Waste Container Packaging Form(s).
• Clearly state the date(s) of loading waste into the receiving 30-gallon
drum(s) for the audio narration and document on the Waste Container
Packaging Form(s).
• Ensure that all personnel loading waste into the receiving 30-gallon
drum(s) are identified by name for the audio narration and documented on
the Waste Container Packaging Form(s).
• Precede each interruption of the video by audio narration explaining the
reason for the interruption.
• Following each interruption of the video, verify and state for the audio
narration that nothing was added to the bag, wrap, or can during the
interruption.
• Ensure that each individual item placed into the receiving 30-gallon
drum(s) is clearly visible to the camera, described in detail for the audio
narration, and documented on the Waste Container Packaging Form.
• Ensure and state for the audio narration that waste items within the
packaging area that are not included in this waste stream, are not placed in
the drum being packaged.
• Ensure that the description of each item of waste placed into the receiving
container includes estimated weight percent composition of the following
waste constituents:
o Iron-based metals/alloys
o Aluminum-based metals/alloys
o Other metals
o Cellulosics
Section 29
o Rubber
o Plastics
o Inorganic materials
o Soil/gravel
DOE N 435.1 Attachment 3
8-9-2011 Page 9
Note: All waste items shall be described for the audio narration and documented
on the Waste Container Packaging Form in sufficient detail to address regulated
constituents (e.g., lead or silver solder, mercury containing items or components,
PCB ballasts and capacitors, etc.) that affect hazardous waste number assignment
and/or subject the waste to other environmental regulations such as those
implementing the Toxic Substances Control Act (TSCA).
When a feed container that has mixed contents of RH TRU homogeneous solids
and debris is repackaged, perform the following actions:
• Remove the lids from all inner containers, describe contents and material
composition, and display to the camera. If all contents are not clearly
visible to the camera, remove the contents such that each waste item is
described in detail and displayed to the camera.
• Separate debris items and package into a debris receiving 30-gallon drum
using the debris waste repackaging instructions. Continue with these
instructions to repackage the homogeneous solids portion of the waste.
• Open all inner containers of homogeneous solids and determine the
absence of liquid prior to packaging into a receiving 30-gallon drum.
• When liquid is present in the opened inner containers of homogeneous
solids, mix the liquid with a non-biodegradable absorbent or solidify so
that liquid is no longer observed prior to packaging into a receiving 30-
gallon drum.
• Completely empty all inner containers determined to contain only liquids,
and handle as follows:
o When the liquid is unused product (e.g., Windex® remaining in a
container), and not TRU, segregate the liquid to a LLW or MLLW
waste stream as appropriate.
o If suspected or known to be TRU, treat the liquid.
o Following treatment and prior to packaging, determine that the
waste does not contain free liquid (whether or not absorbents have
been added), by using EPA Publication SW-846 “Test Methods for
Evaluating Solid Waste, Physical/Chemical Methods,” Method
9095B (Paint Filter Liquids Test).
o When a Paint Filter Liquids Test is performed, establish
traceability by labeling the waste that was tested (e.g., container 1),
displaying the tested waste to the camera, stating that the waste
was tested and determined not to contain liquid for the audio
Attachment 3 DOE N 435.1
Page 10 8-9-2011
narration, and documenting the container # and Paint Filter Liquids
Test result on the Waste Container Packaging Form.
o When waste is treated for any reason prior to packaging, describe
the waste that was treated and the treatment method(s) used on the
Waste Container Packaging Form.
When feed 30-gallon drums contain direct-loaded homogeneous solid RH TRU
waste, perform the following actions, as applicable:
• When the feed 30-gallon drum is not in a good and unimpaired condition,
and the homogeneous solid waste is in a rigid polyethylene liner, lift the
liner and waste to a compliant 30-gallon drum. This action shall be
completed as follows:
o If the rigid liner lid is present, remove the lid. Ensure that this
action is clearly visible to the camera, described in detail for the
audio narration, and documented on the Waste Container
Packaging Form.
o Verify the absence of liquid by thoroughly looking at the waste. In
spaces that are difficult to observe, use remote observation
methods to reduce exposure (fiber optic camera system, lighted
mirrors, etc.) when necessary. Ensure that this activity is clearly
visible to the camera and described in detail for the audio
narration.
Section 30
o When liquid is determined to be present, add a non-biodegradable
absorbent, added in a quantity sufficient to absorb all liquid.
Ensure that this activity is clearly visible to the camera, described
in detail for the audio narration, and documented on the Waste
Container Packaging Form.
o Do not reinstall rigid liner lid.
• When the feed 30-gallon drum is not in a good and unimpaired condition,
and the homogeneous solid waste is not in a rigid polyethylene liner;
notify the Director, Office of the National TRU Program, CBFO, for
packaging instruction.
• When the feed 30-gallon drum is in good and unimpaired condition and
the homogeneous solid waste either is or is not in a rigid polyethylene
liner, perform the following:
o Verify the absence of liquid by removing the rigid liner lid (if
present) and thoroughly looking at the waste. In spaces that are
difficult to observe, use remote observation methods to reduce
DOE N 435.1 Attachment 3
8-9-2011 Page 11
exposure (fiber optic camera system, lighted mirrors, etc.) when
necessary. Ensure that this activity is clearly visible to the camera
and described in detail for the audio narration.
o When liquid is determined to be present, add a non-biodegradable
absorbent in a quantity sufficient to absorb all liquid. Ensure that
this activity is clearly visible to the camera, described in detail for
the audio narration, and documented on the Waste Container
Packaging Form.
o Do not reinstall the rigid liner lid.
When repackaging RH TRU soil and gravel into receiving 30-gallon drums,
perform the following:
• Empty the feed container.
• Verify the absence of liquid by visual observation. Ensure that this activity
is clearly visible to the camera and described in detail for the audio
narration.
• When liquid is observed, add a non-biodegradable absorbent in a quantity
sufficient to absorb all liquid.
• Following treatment and prior to packaging, determine that the waste does
not contain free liquid using EPA Publication SW-846 “Test Methods for
Evaluating Solid Waste, Physical/Chemical Methods,” Method 9095B
(Paint Filter Liquids Test).
• When a Paint Filter Liquids Test is performed, document the result on the
Waste Container Packaging Form.
• When packaging soil and gravel into the receiving 30-gallon drum, ensure
that the activity is clearly visible to the camera. Describe material
composition and confirm the absence of liquid for the audio narration.
• After packaging and prior to closing the receiving 30-gallon drum, add
approximately three to four inches of absorbent to the top surface of the
waste.
• When waste is treated for any reason prior to packaging, describe the
following on the Waste Container Packaging Form:
o The waste that was treated
o The treatment method(s) used
Attachment 3 DOE N 435.1
Page 12 8-9-2011
o Type of absorbent used
o Product name and manufacturer of all material(s) added to the
waste.
When repackaging RH TRU debris into receiving 30-gallon drums, perform the
following actions:
• Demonstrate the absence of liquid in empty containers by turning the open
container upside down. Ensure that this activity is clearly visible to the
camera and described in detail for the audio narration.
• Empty aerosol cans and cut in half. Do not just puncture.
• Demonstrate for the video the absence of liquid in pipe by holding in an
inclined position (prior to capping or taping ends if applicable) and
describe for the audio narration.
Section 31
• Demonstrate for the video the absence of liquid in pipe with inline
valve(s) by opening the valve(s), holding in an inclined position (prior to
capping or taping ends if applicable), and describe for the audio narration.
• Demonstrate for the video and describe for the audio narration that
lubricant reservoirs and other components of mechanical equipment that
may contain liquid (e.g., pump housings, gear boxes, oil sumps, etc.), have
been completely drained and the plugs removed. If the equipment contains
non-flowing lubricant (at ambient temperatures), the lubricant does not
have to be removed but acknowledge its presence for the audio narration
and document on the Waste Container Packaging Form.
• Cut hoses and tubing into approximate one foot sections to demonstrate
the absence of liquids.
• Block, brace, or suitably package sharp or heavy objects in the waste as
necessary to provide puncture protection for the container. Describe
protective measures for the audio narration.
13. PACKAGING RH TRU WASTE.
a. Waste into 30-gallon Drums.
Video record all 30-gallon drum loading with an audio narration that will provide
indisputable evidence of packaging configuration, all waste contents, and absence
of prohibited items. Document a written record of waste packaging on a Waste
Container Packaging Form. Good quality video images with thorough narrative
descriptions of the waste and well written Waste Container Packaging Forms are
DOE N 435.1 Attachment 3
8-9-2011 Page 13
the best insurance that waste containers will not need to be repackaged at a future
date.
When packaging RH TRU waste, perform each of the following actions:
• Ensure that the 30-gallon drum unique container identification number is
clearly visible to the camera, read for the audio narration, and documented
on the Waste Container Packaging Form.
• Ensure that the receiving 30-gallon drum(s) is initially empty; state for the
audio narration, make clearly visible to the camera, and document on the
Waste Container Packaging Form(s).
• State the date(s) of loading waste into the 30-gallon drum for the audio
narration and document on the Waste Container Packaging Form.
• Identify all personnel loading waste into the 30-gallon drum by name for
the audio narration and document on the Waste Container Packaging
Form.
• Precede each interruption of the video by audio narration explaining the
reason for the interruption.
• Following each interruption of the video, verify and state for the audio
narration that nothing was added to the bag, wrap, or can during the
interruption.
• Ensure that each individual item placed into the waste container is clearly
visible to the camera, described in detail for the audio narration, and
documented on the Waste Container Packaging Form.
• Ensure and state for the audio narration that waste items within the
packaging area that are not included in this waste stream, are not placed in
the drum being packaged.
• Ensure that the description of each item of waste includes estimated
weight percent composition of the following waste constituents:
o Iron-based metals/alloys
o Aluminum-based metals/alloys
o Other metals
o Cellulosics
o Rubber
Attachment 3 DOE N 435.1
Page 14 8-9-2011
o Plastics
o Inorganic materials
o Soil/gravel.
Section 32
Note: All waste items shall be described for the audio narration and documented
on the Waste Container Packaging Form in sufficient detail to address regulated
constituents (e.g., lead or silver solder, mercury containing items or components,
PCB ballasts and capacitors, etc.) that affect hazardous waste number assignment
and/or subject the waste to other environmental regulations such as those
implementing the TSCA.
When homogeneous solids are packaged into 30-gallon drums, perform the
following actions:
• Ensure that all containers of homogeneous solids are opened and
determined to be free of liquid prior to packaging into a 30-gallon drum.
• When liquid is present in the opened containers of homogeneous solids,
mix the liquid with a non-biodegradable absorbent or solidify so that
liquid is no longer observed prior to packaging into a 30-gallon drum.
• Completely empty all containers determined to contain only liquids, and
handle as follows:
o When the liquid is unused product (e.g., Windex® remaining in a
container) and not TRU, segregate the liquid to a LLW or MLLW
waste stream as appropriate.
o If suspected or known to be TRU, treat the liquid.
o Following treatment and prior to packaging, determine that the
waste does not contain free liquid (whether or not absorbents have
been added) using EPA Publication SW-846 “Test Methods for
Evaluating Solid Waste, Physical/Chemical Methods,” Method
9095B (Paint Filter Liquids Test).
o When a Paint Filter Liquids Test is performed, establish
traceability by labeling the waste that was tested (e.g., container 1),
displaying the tested waste to the camera, stating that the waste
was tested and determined not to contain liquid for the audio
narration, and documenting the container # and Paint Filter Liquids
Test result on the Waste Container Packaging Form.
• When waste is treated for any reason prior to packaging, describe the
following on the Waste Container Packaging Form:
DOE N 435.1 Attachment 3
8-9-2011 Page 15
o The waste that was treated
o The treatment method(s) used
o Type of absorbent used (when applicable)
o Solidification agent used (when applicable)
o Product name and manufacturer of all material(s) added to the
waste.
When soil and gravel are packaged into 30-gallon drums, perform the following
actions:
• Prior to packaging, determine that soil and gravel does not contain free
liquid using EPA Publication SW-846 “Test Methods for Evaluating Solid
Waste, Physical/Chemical Methods,” Method 9095B (Paint Filter Liquids
Test).
• When liquid is determined to be present, add a non-biodegradable
absorbent in a quantity sufficient to absorb all liquid.
• Following treatment and prior to packaging, determine that the waste no
longer contains free liquid by repeating the Method 9095B Paint Filter
Liquids Test.
• If liquid is determined to be present, add additional non-biodegradable
absorbent until the soil and gravel is determined not to contain free liquid
using the Method 9095B Paint Filter Liquids Test.
• Document the result of the final Method 9095B Paint Filter Liquids Test
performed on the Waste Container Packaging Form.
• When packaging soil and gravel into the 30-gallon drum, ensure that the
activity is clearly visible to the camera. Describe material composition and
the absence of liquid confirmed for the audio narration.
• After packaging and prior to closing the 30-gallon drum, add
approximately three to four inches of absorbent to the top surface of the
waste.
Section 33
• When waste is treated for any reason prior to packaging, describe the
following on the Waste Container Packaging Form:
o The waste that was treated
o The treatment method(s) used
Attachment 3 DOE N 435.1
Page 16 8-9-2011
o Type of absorbent used
o Product name and manufacturer of all material(s) added to the
waste.
When debris is packaged into 30-gallon drums, perform the following actions:
• Remove the lids from all containers, describe contents and material
composition, and display to the camera. If all contents are not clearly
visible to the camera, remove the contents such that each waste item is
described in detail and displayed to the camera.
• Demonstrate the absence of liquid in empty containers by turning the open
container upside down.
• If waste was treated at any time and for any reason prior to packaging,
describe the waste that was treated and the treatment method(s) used on
the Waste Container Packaging Form.
• Show that all aerosol cans have been emptied and cut in half. Do not just
puncture.
• Demonstrate for the video the absence of liquid in pipe by holding in an
inclined position (prior to capping or taping ends if applicable), and
describe for the audio narration.
• Demonstrate for the video the absence of liquid in pipe with inline
valve(s) by opening the valve(s), holding in an inclined position (prior to
capping or taping ends if applicable), and describe for the audio narration.
• Demonstrate for the video and describe for the audio narration that
lubricant reservoirs and other components of mechanical equipment that
may contain liquid (e.g., pump housings, gear boxes, oil sumps, etc.) have
been completely drained and the plugs removed. If the equipment contains
non-flowing lubricant (at ambient temperatures) the lubricant does not
have to be removed but its presence shall be acknowledged for the audio
narration and documented on the Waste Container Packaging Form.
• Cut hoses and tubing into approximate one foot sections to demonstrate
the absence of liquids.
• Block, brace, or suitably package sharp or heavy objects in the waste as
necessary to provide puncture protection for the container. Describe
protective measures for the audio narration.
b. Bagging, Wrapping or Canning before Packaging.
DOE N 435.1 Attachment 3
8-9-2011 Page 17
When bagging, wrapping, or canning waste in one location and transferring the
bagged, wrapped, or canned waste to another location for packaging or when
bagging, wrapping, or canning waste and packaging the bagged, wrapped, or
canned waste at a later time, video record the bagging, wrapping and/or canning
with an audio narration that will provide indisputable evidence of all waste
contents, waste constituent composition, and absence of prohibited items in each
bag, wrap, or can.
When bagging, wrapping, and/or canning RH TRU waste, comply with the
following instructions:
• Mark each bag, wrap, or can with a unique identification number. Ensure
that the number is clearly visible to the camera, read for the audio
narration and documented on the Waste Bag, Wrap, or Can Inventory
Form (Annex 6).
• State the date(s) of placing waste into each bag, wrap, or can for the audio
narration and document on the Waste Bag, Wrap or Can Inventory Form.
• Identify personnel bagging, wrapping, or canning each waste item by
name for the audio narration and document on the Waste Bag, Wrap, or
Can Inventory Form.
Section 34
• Precede each interruption of the video during a bagging, wrapping, or
canning action by audio narration explaining the reason for the
interruption.
• Ensure that recordings of waste bagging, wrapping and/or canning
activities are traceable to each bag, wrap, or can by the labeling of each
recording with the unique bag, wrap, or can identification number(s).
• Remove the lids from all containers, describe contents and waste
constituent composition, and display to the camera. If all contents are not
clearly visible to the camera, remove the contents such that each waste
item is described in detail and displayed to the camera.
• Ensure that the description of each item of waste includes estimated
weight percent composition of the following waste constituents:
o Iron-based metals/alloys
o Aluminum-based metals/alloys
o Other metals
o Cellulosics
Attachment 3 DOE N 435.1
Page 18 8-9-2011
o Rubber
o Plastics
o Inorganic materials
o Soil/gravel.
Note: All waste items shall be described for the audio narration and documented
on the Waste Bag, Wrap, or Can Inventory Form in sufficient detail to address
regulated constituents (e.g., lead or silver solder, mercury containing items or
components, PCB ballasts and capacitors, etc.) that affect hazardous waste
number assignment and/or subject the waste to other environmental regulations
such as those implementing the TSCA.
• Bag, wrap, or can debris items separately from homogeneous solids.
• Document the corresponding waste category group for each bag, wrap, or
can on the Waste Bag, Wrap, or Can Inventory Form.
• Determine all containers of homogeneous solids to be free of liquid prior
to bagging, wrapping, or canning.
• When liquid is present in the opened containers of homogeneous solids,
mix the liquid with a non-biodegradable absorbent or solidify so that
liquid is no longer observed prior to bagging, wrapping, or canning.
• Completely empty all containers determined to contain only liquids and
handle as follows:
o When the liquid is unused product (e.g., Windex® remaining in a
container), and not TRU, segregate the liquid to a LLW or MLLW
waste stream as appropriate.
o If suspected or known to be TRU, treat the liquid.
o Following treatment and prior to bagging, wrapping, or canning,
determine that the waste does not contain free liquid (whether or
not absorbents have been added) using EPA Publication SW-846
“Test Methods for Evaluating Solid Waste, Physical/Chemical
Methods,” Method 9095B (Paint Filter Liquids Test).
o When a Paint Filter Liquids Test is performed, establish
traceability by labeling the waste that was tested (e.g., container 1),
displaying the tested waste to the camera, stating that the waste
was tested and determined not to contain liquid for the audio
DOE N 435.1 Attachment 3
8-9-2011 Page 19
narration, and documenting the container #, the bag, wrap, or can
unique identification number and the result of the Paint Filter
Liquids Test on the Waste Bag, Wrap, or Can Inventory Form.
• When waste is treated for any reason prior to bagging, wrapping, or
canning, describe the following on the Waste Bag, Wrap, or Can Inventory
Form:
o The waste that was treated
o The treatment method(s) used
o Type of absorbent used (when applicable)
o Solidification agent used (when applicable)
o Product name and manufacturer of all material(s) added to the
waste.
• Demonstrate the absence of liquid in empty containers by turning the open
container upside down.
Section 35
• Show that all aerosol cans have been emptied and cut in half. Do not just
puncture.
• Demonstrate for the video the absence of liquid in pipe by holding in an
inclined position (prior to capping or taping ends if applicable) and
describe for the audio narration.
• Demonstrate for the video the absence of liquid in pipe with inline
valve(s) by opening the valve(s), holding in an inclined position (prior to
capping or taping ends if applicable), and describe for the audio narration.
• Demonstrate for the video and describe for the audio narration that
lubricant reservoirs and other components of mechanical equipment that
may contain liquid (e.g., pump housings, gear boxes, oil sumps, etc.) have
been completely drained and the plugs removed. If the equipment contains
non-flowing lubricant (at ambient temperatures) the lubricant does not
have to be removed, but acknowledge its presence for the audio narration
and document on a Waste Bag, Wrap, or Can Inventory Form.
• Cut hoses and tubing into approximate one foot sections to demonstrate
the absence of liquids.
c. Packaging Bagged, Wrapped, or Canned Waste.
Attachment 3 DOE N 435.1
Page 20 8-9-2011
Video record all 30-gallon drum loading of waste bags, wraps, and/or cans with
an audio narration that will provide indisputable evidence of packaging
configuration and the bags, wraps, and/or cans packaged. Ensure compliance with
the following:
• Package bagged, wrapped, and/or canned debris items into a debris
receiving 30-gallon drum.
• Package bagged, wrapped, and/or canned homogeneous solids into a
homogeneous solids receiving 30-gallon drum.
• Ensure that the 30-gallon drum unique container identification number is
clearly visible to the camera, read for the audio narration, and documented
on the Waste Container Packaging Form.
• Ensure that the receiving 30-gallon drum(s) is initially empty; state for the
audio narration, make clearly visible to the camera, and document on the
Waste Container Packaging Form(s).
• State the date(s) of loading waste into the 30-gallon drum for the audio
narration and document on the Waste Container Packaging Form.
• Identify all personnel loading waste into the 30-gallon drum by name for
the audio narration and document on the Waste Container Packaging
Form.
• Precede each interruption of the video by audio narration explaining the
reason for the interruption.
• Following each interruption of the video, verify and state for the audio
narration that nothing was added to the bag, wrap, or can during the
interruption.
• For each individual waste bag, wrap, or can placed into 30-gallon drums
ensure that the unique bag, wrap, or can identification number is clearly
visible to the camera, read for the audio narration, and documented on the
Waste Container Packaging Form.
• Ensure and state for the audio narration that waste items within the
packaging area that are not included in this waste stream, are not placed in
the drum being packaged.
• Attach Waste Bag, Wrap, or Can Inventory Forms correlating to each
waste bag, wrap, and/or can packaged to the Waste Container Packaging
Form, and record the total number of pages on the Waste Container
Packaging Form.
DOE N 435.1 Attachment 3
8-9-2011 Page 21
• Block, brace, or suitably package sharp or heavy objects that have been
bagged, wrapped, or canned as necessary to provide puncture protection
for the container. Describe protective measures for the audio narration.
14. REQUIRED DOCUMENTATION.
Section 36
Ensure that the following documentation for each container is available.
a. 30-gallon Drum.
• Documentation that the gross weight of the 30-gallon drum is no more
than 400 pounds
• Documentation of the presence/absence of rigid drum liner
• Documentation of the absence of rigid drum liner lid.
b. Container Filter Vent.
• Documentation for the procurement and receipt inspection or certification
of container filter vents to the container filter vent specifications.
c. Packaging.
Ensure that recordings and Waste Container Packaging Forms are traceable to each 30-
gallon drum by the labeling of each recording and Waste Container Packaging Form with
the unique container identification number(s).
• Ensure that waste packaging documentation includes:
o Good quality video recordings with thorough narrative descriptions for all
waste packaged into each 30-gallon drum
o Good quality video recordings with thorough narrative descriptions for all
waste bagged, wrapped, and/or canned (when applicable)
o Well written and complete Waste Container Packaging Forms with any
associated Waste Bag, Wrap, or Can Inventory Forms attached.
• Ensure that at a minimum, the following information is included on Waste
Container Packaging Forms.
o DOE or DOE contract site name
o Unique container identification number
o The date(s) of loading waste into the container
Attachment 3 DOE N 435.1
Page 22 8-9-2011
o The unique identification number of each waste bag, wrap, and/or can
packaged (when applicable)
o The container identification number(s) of feed container(s)
o Video with audio recorded media number
o Number of pages (Waste Container Packaging Form and attachments)
o Site procedure number including revision number used to perform work
o Waste stream name
o Waste category group
o Verification of empty container
o Detailed description of each waste item and percent composition of iron-
based metals/alloys, aluminum-based metals/alloys, other metals,
cellulosics, rubber, plastics, inorganic materials, and soil/gravel
o Description of any treatment done prior to packaging the waste
o Presence or absence of bag(s) and number of bag layers
o Statement of bag closure method that each bag was fitted with a filter
having a minimum hydrogen diffusivity value of 1.075E-05 mol/s/mol
fraction
o Presence or absence of metal cans and number of metal can layers
o Statement that each metal can was fitted with a filter with a minimum
hydrogen diffusivity value of 1.85E-05 mol/s/mol fraction
o Presence or absence of rigid drum liner
o Type of liner (e.g., plastic, fiberboard) and liner thickness
o Absence of rigid drum liner lid
o Container fill percentage (how full of waste the container is at time of
closure, expressed in percent)
o Container filter vent(s) information
o Final closure date of the container
o Printed names and signatures of two persons who packaged waste into the
container
DOE N 435.1 Attachment 3
8-9-2011 Page 23
o Weight of loaded container
o 239Pu FGEs
o PE-Ci
o Decay heat
o Highest measured surface dose rate of the loaded container
o 95% of the radiological hazard
When attaching Waste Bag, Wrap, or Can Inventory Forms it is not necessary to
duplicate all documented information on the Waste Container Packaging Forms. Entries
of “see attached” will suffice as long as the Waste Container Packaging Forms with
attachments provide the information specified in this instruction.
Section 37
• At a minimum, the following information shall be included on Waste Bag, Wrap,
or Can Inventory Forms.
o Unique bag, wrap, or can identification number
o The date of placing waste into the bag, wrap, or can
o Video with audio recorded media number and location on the media (i.e.,
time-of-day stamp reading or recording time counter reading).
o Number of pages
o Site procedure number including revision number used to perform work
o Waste stream name
o Waste bagging, wrapping, and/or canning location (e.g., building, room
number, and process)
o Detailed description of each waste item and percent composition of iron-
based metals/alloys, aluminum-based metals/alloys, other metals,
cellulosics, rubber, plastics, inorganic materials, and soil/gravel
o Description of the waste and any treatment method used prior to bagging,
wrapping, or canning the waste
o Identification of heavy, sharp objects that will require additional
packaging protection (e.g., electric motor with exposed shaft)
Attachment 3 DOE N 435.1
Page 24 8-9-2011
o Statement of bag closure method that the bag was fitted with a filter
having a minimum hydrogen diffusivity value of 1.075E-05 mol/s/mol
fraction
o Statement that each metal can was fitted with a filter having a minimum
hydrogen diffusivity value of 1.85E-05 mol/s/mol fraction
o Printed names and signatures of two persons who bagged, wrapped, or
canned the waste
d. Hazardous Waste Determination.
Ensure that the hazardous waste determination required by the generator site’s
State-administered hazardous waste management program is documented and
available for all packaged and/or repackaged RH TRU waste.
Table 1. Waste Tanks Subject to Exclusion
Hanford Site - 177 Tanks
A-101 through A-106 C-201 through C-204
AN-101 through AN-107 S-101 through S-112
AP-101 through AP-108 SX-101 through SX-115
AW-101 through AW-106 SY-101 through SY-103
AX-101 through AX-104 T-101 through T-112
AY-101 through AY-102 T-201 through T-204
B-101 through B-112 TX-101 through TX-118
B-201 through B-204 TY-101 through TY-106
BX-101 through BX-112 U-101 through U-112
BY-101 through BY-112 U-201 through U-204
C-101 through C-112
Savannah River Site - 51 Tanks
Tank 1 through 51
Idaho National Engineering and Environmental Laboratory - 15 Tanks
WM-103 through WM-106 WM-180 through 190
DOE N 435.1 Attachment 3, Annex 1
8-9-2011 Page 25
ANNEX 1. FISSILE GRAM EQUIVALENT
Determination of FGE requires the following information:
• The isotopic composition of the waste in a 30-gallon drum
• The quantity of each isotope contained in a 30-gallon drum
• The measurement error for each isotope contained in the 30-gallon drum
Calculation of the FGE and Compliance Evaluation
Only the isotopes listed below contribute to the FGE calculation:
Isotope Equivalent Factor (EF)
U-233 9.00E-01 Am-242m 3.46E+01
U-235 6.43E-01 Am-243 1.29E-02
Np-237 1.50E-02 Cm-243 5.00E+00
Pu-238 1.13E-01 Cm-244 9.00E-02
Pu-239 1.00E+00 Cm-245 1.50E+01
Pu-240 2.25E-02 Cm-247 5.00E-01
Pu-241 2.25E+00 Cf-249 4.50E+01
Pu-242 7.50E-03 Cf-251 9.00E+01
Am-241 1.87E-02
The FGE of each 30-gallon drum shall be calculated from the isotopic composition and quantity
of isotopes using the following equation:
( ) ( )∑∑ ==
⋅+⋅
n
i isotopeisotope
n
i isotopeisotope EFTMUEFG
1
2
1
2
Where:
n is the number of isotopes from the list above, contained in the waste
Gisotope is the value in grams for each isotope listed above
TMUisotope is the total measurement uncertainty for each isotope and
Section 38
EFisotope is the Equivalent Factor for each isotope listed above.
Attachment 3, Annex 1 DOE N 435.1
Page 26 8-9-2011
The FGE value (including two times the error) shall be less than or equal to the applicable limit
for each 30-gallon drum.
Example:
A 30-gallon drum is assayed and found to contain:
Isotope Grams TMU
Pu-239 10.00 15%
Am-241 0.012 7%
Cs-1371 0.001 3%
The FGE is calculated by:
2
241Am241Am
2
239Pu239Pu
241-Am241-Am239-Pu239-Pu
}EF{TMU}EF{TMU2
})EF · {G }EF · ({G FGE
−−−− ⋅+⋅
++=
g13.00
3.010.0002244
22}1.87E0.07{0.01221.00}0.15{10.002
02-1.87E0.012 1.00 10.00 FGE
=
+=
−⋅⋅+⋅⋅
+⋅+⋅=
1 Cs-137 is ignored for the calculation of FGE because it does not appear in the list above.
DOE N 435.1 Attachment 3, Annex 2
8-9-2011 Page 27
ANNEX 2. 239PU EQUIVALENT ACTIVITY
For a known radioactivity quantity and isotopic distribution, the 239Pu equivalent activity is
determined using isotope-specific weighting factors. The 239Pu equivalent activity (EA) can be
characterized by
K
EA = ∑Ai /WFi
i = 1
where K is the number of TRU6 isotopes, Ai is the activity of isotope i, and WFi is the PE-Ci
weighting factor for isotope i.
WFi is further defined as the ratio
WFi = Eo /Ei
where Eo (rem/μCi) is the 50-year effective whole-body dose commitment due to the inhalation
of 239Pu particulates with a 1.0 μm activity median aerodynamic diameter (AMAD) and a weekly
pulmonary clearance class, and Ei (rem/μCi) is the 50-year effective whole-body dose
commitment due to the inhalation of isotope (i) particulates with a 1.0 μm AMAD and the
pulmonary clearance class resulting in the highest 50-year effective whole-body dose
commitment. Weighting factors calculated in this manner are presented below for isotopes
typically present in RH TRU waste. If other TRU isotopes are determined to be present in the 30-
gallon drum, their weighting factors can be obtained from the values of Eo and Ei contained in
DOE/EH-00717.
PE-Ci Weighting Factors for Selected Isotopes8
Isotope Pulmonary Weighting Factor
Clearance Class9
U -233 Y 3.9
Np-237 W 1.0
Pu-236 W 3.2
Pu-238 W 1.1
Pu-239 W 1.0
6 TRU as designated in this equation refers to any radionuclide with an atomic number greater than 92, as well as
U-233.
7 U.S. Department of Energy. Internal Dose Conversion Factors for Calculation of DOSE to the Public. DOE/EH-
0071, July 1988.
8 PE-Ci must be calculated using all radionuclides, not just these selected radionuclides.
9 (W) Weekly, (Y) Yearly
Attachment 3, Annex 2 DOE N 435.1
Page 28 8-9-2011
Isotope Pulmonary Weighting Factor
Pu-240 W 1.0
Pu-241 W 51.0
Pu-242 W 1.1
Am-241 W 1.0
Am-243 W 1.0
Cm-242 W 30.0
Cm-244 W 1.9
Cf-252 Y 3.9
Example:
A 30-gallon drum is assayed and found to contain:
Nuclide Mass (g) Activity (Ci)
Pu-239 10.0 0.629
Am-241 0.012 0.042
Cs-137 0.001 0.088
Cm-243 0.01 0.522
By the definition, only the Pu-239, Am-241, and Cm-243 are transuranic; the Cs-137 is not and
is therefore not included in the calculation of Plutonium-239 Equivalent Activity (PE-Ci).
From the table above the Weighting Factors for Pu-239 and Am-241 are 1.0 and 1.0,
respectively. For Cm-243, the Dose Equivalent Factor, Ei, is obtained from DOE/EH-0071 and is
shown to be 350 rem. The Dose Equivalent Factor for Pu-239, Eo, is shown to be 510 rem in the
same document. The Weighting Factor for Cm-243, WFCm-243, is then calculated as
WFCm-243 = Ei/Eo = 510/350 = 1.5
The PE-Ci is calculated by
PE-Ci=APu-239/WFPu-239 + AAm-241/WFAm-241 + ACm-243/WFCm-243
Section 39
PE-Ci=0.629/1.0 + 0.042/1.0 + 0.522/1.5
PE-Ci=1.019 PE-Ci
DOE N 435.1 Attachment 3, Annex 3
8-9-2011 Page 29
ANNEX 3. DECAY HEAT
The determination of the decay heat per container requires the following information for each isotope:
• the mass (misotope) in grams,
• the total measurement uncertainty (TMUisotope) of misotope in grams, and
• the decay heat per gram (hisotope, see Table 2).
Calculation of the Decay Heat
The following equation is used to calculate the decay heat:
Decay Heat = ,
where:
n is the number of isotopes contributing to the decay heat of the waste.
Compliance Evaluation
The decay heat calculated using the above equation shall be less than or equal to the decay heat limits
specified in Table 1.
Table 1. Decay Heat Limits per 30-Gallon Drum for
Debris and Solidified Inorganic RH-TRU Wastes
to Ensure <5% Hydrogen in the Innermost Confinement Layer
Waste Form 30-Gallon Drum Decay Heat Limit
(watts)
Debris Waste ≤0.20
Solidified Inorganic Waste ≤0.40
( ) ( )∑∑ +
nisotope
isotope
isotopeisotope
nisotope
isotope
isotopeisotope hTMUhm
1
2
1
**
A
ttachm
ent 3, A
nnex 3
D
O
E N
435.1
Page 30
8-9-2011
Table 2. Decay Heat
Nuclide
Decay
Heat
(watts/g)
Nuclide
Decay
Heat
(watts/g)
Nuclide
Decay
Heat
(watts/g)
Nuclide
Decay
Heat
(watts/g)
Nuclide
Decay
Heat
(watts/g)
H-3 3.28E-01 Nb-95m 6.11E+02 Ba-137 N/A Po-210 1.45E+02 U-239 1.69E+05
Be-10 2.68E-05 Tc-99 8.49E-06 Ba-
2.12E+06 Po-211 4.58E+09 U-240 1.17E+03
C-14 1.32E-03 Tc-99m 4.31E+03 Ce-141 4.19E+01 Po-212 9.24E+15 Np-237 2.09E-05
Na-22 8.94E+01 Ru-103 1.05E+02 Ce-142 0.00E+00 Po-213 6.26E+14 Np-238 1.49E+03
P-32 1.19E+03 Ru-106 2.00E-01 Ce-144 2.14E+00 Po-214 1.46E+13 Np-239 5.87E+02
P-33 2.33E+02 Rh-
7.55E+03 Pr-143 1.26E+02 Po-215 1.29E+12 Np-240 8.52E+04
S-35 1.23E+01 Rh-106 6.74E+07 Pr-144 5.54E+05 Po-216 1.40E+10 Np-
9.98E+05
Ca-45 8.12E+00 Pd-107 2.83E-08 Pr-144m 6.22E+04 Po-218 9.90E+06 Pu-236 1.87E+01
Sc-46 4.25E+02 Ag-108 2.74E+06 Pm-146 2.22E+00 At-211 3.05E+04 Pu-238 5.73E-01
V-49 2.06E-01 Ag-
2.53E-01 Pm-147 3.44E-01 At-217 6.74E+10 Pu-239 1.95E-03
Cr-51 1.95E+01 Ag-
1.32E+06 Pm-148 1.26E+03 Rn-219 5.30E+08 Pu-240 7.16E-03
Mn-54 3.88E+01 Ag-110 3.01E+07 Pm-
2.73E+02 220Rn 3.44E+07 Pu-241 3.31E-03
Fe-55 8.49E-02 Ag-
7.99E+01 Sm-146 3.47E-07 Rn-222 5.01E+03 Pu-242 1.17E-04
Fe-59 3.80E+02 Cd-109 1.68E+00 Sm-147 3.04E-10 Fr-221 6.71E+06 Pu-243 5.38E+03
Co-57 7.29E+00 Cd-
2.34E-01 Sm-151 3.10E-03 Fr-223 1.10E+05 Pu-244 5.22E-07
Co-58 1.91E+02 Cd-
9.59E+01 Eu-150 5.95E-01 Ra-223 1.83E+03 Am-241 1.16E-01
Co-60 1.76E+01 In-114 6.32E+06 Eu-152 1.35E+00 Ra-224 5.37E+03 Am-242 9.38E+02
Ni-59 3.22E-06 In-114m 3.23E+01 Eu-154 2.39E+00 Ra-225 2.78E+01 Am-
4.32E-03
Ni-63 6.05E-03 In-115m 1.26E+04 Eu-155 3.42E-01 Ra-226 2.88E-02 Am-243 6.49E-03
Cu-64 7.21E+03 Sn-
2.38E+00 Gd-152 2.77E-13 Ra-228 2.76E-02 Am-245 2.12E+04
Zn-65 2.89E+01 Sn-
1.44E-02 Gd-153 2.96E+00 Ac-225 1.99E+03 Cm-240 7.48E+02
As-73 1.02E+01 Sn-123 2.58E+01 Tb-160 9.24E+01 Ac-227 3.68E-02 Cm-242 1.23E+02
Se-79 2.18E-05 Sn-126 3.06E-05 Ho-
1.99E-02 Ac-228 1.80E+04 Cm-243 1.90E+00
Kr-85 5.94E-01 Sb-124 2.32E+02 Tm-168 8.39E+01 Th-227 1.11E+03 Cm-244 2.86E+00
Rb-86 3.71E+02 Sb-125 3.27E+00 Ta-182 5.60E+01 Th-228 2.71E+01 Cm-245 5.77E-03
Rb-87 7.32E-11 Sb-126 1.54E+03 Au-198 1.51E+03 Th-229 6.17E-03 Cm-246 1.02E-02
Sr-89 1.01E+02 Sb-
Section 40
1.01E+06 Tl-207 5.58E+05 Th-230 5.75E-04 Cm-247 2.98E-06
Sr-90 1.60E-01 Te-123 6.50E-17 Tl-208 6.93E+06 Th-231 6.43E+02 Cm-248 5.53E-04
Y-88 2.24E+02 Te-123m 1.31E+01 Tl-209 8.58E+06 Th-232 2.68E-09 Cm-250 1.59E-01
Y-90 3.01E+03 Te-125m 1.57E+01 Pb-209 5.32E+03 Th-234 3.45E+00 Bk-247 3.69E-02
Y-90m 4.40E+04 Te-127 3.59E+03 Pb-210 1.96E-02 Pa-231 1.46E-03 Bk-249 3.24E-01
Y-91 8.83E+01 Te-127m 5.21E+00 Pb-211 7.61E+04 Pa-233 4.90E+01 Bk-250 3.34E+04
Zr-88 4.46E+01 Te-129 7.48E+04 Pb-212 2.64E+03 Pa-234 2.40E+04 Cf-249 1.54E-01
Zr-90 N/A Te-129m 5.42E+01 Pb-214 1.49E+05 Pa-
3.40E+06 Cf-250 4.12E+00
Zr-90m 2.13E+09 I-125 6.38E+00 Bi-207 5.34E-01 232U 6.93E-01 Cf-251 5.89E-02
Zr-93 7.29E-07 I-129 9.34E-08 Bi-210 2.86E+02 233U 2.84E-04 Cf-252 4.06E+01
Zr-95 1.10E+02 I-131 4.23E+02 Bi-211 1.64E+07 U-234 1.82E-04 Cf-254 9.10E-01
Nb-93m 5.01E-02 Cs-134 1.33E+01 Bi-212 2.42E+05 235U 6.04E-08 Es-252 4.37E+01
Nb-94 1.91E-03 Cs-135 3.82E-07 Bi-213 7.64E+04 U-236 1.78E-06 Es-253 9.91E+02
Nb-95 1.87E+02 Cs-137 9.74E-02 Bi-214 7.25E+05 U-237 1.64E+02 Es-254 7.35E+01
Ba-133 6.82E-01 Po-209 4.94E+00 U-238 8.62E-09 Es-254m 1.69E+03
DOE N 435.1 Attachment 3, Annex 4
8-9-2011 Page 31 (and Page 32)
ANNEX 4. SURFACE DOSE RATES
Container
Volume
(gallons)
LGamma
Gamma Contact
Dose Rate Limits
(rem/h)
LNeutron
Neutron
Contact Dose
Rate Limit
(rem/h)10
208Tl or
232U
All
Other
Isotopes
30 21 100 0.20
Containers should be packed so that:
1<+
Neutron
Neutron
Gamma
Gamma
L
D
L
D
,
where DGamma is the measured contact gamma dose rate in rem/h and DNeutron is the measured
contact neutron dose rate in rem/h. LGamma and LNeutron are the limits from the above table. Unless
AK indicates that 208Tl dominates the external gamma radiation from the container, assume that
LGamma = 100 rem/h.
10 Assumes a neutron radiation weighting factor of 20.
DOE N 435.1 Attachment 3, Annex 5
8-9-2011 Page 33
ANNEX 5. WASTE CONTAINER PACKAGING FORM
Section 1: General Information
Unique Container Identification Number:
DOE or DOE Contract Site Name:
Initial Waste Packaging Repackaging
Date(s) of Packaging or Repackaging:
Audio-Video Recording Number:
Site Procedure Number and Revision Used:
Section 2: Waste Container Information
Container Type: 30-gallon drum
Container Verified Empty Prior to Packaging
Rigid Liner Used? Yes No
If rigid liner was used, list the type of rigid liner and affirm that the lid was not installed:
_____________________________________________________________________
Container Filter Vent with sample port septum:
Minimum H2 Diffusivity 1.85E-05 mol/s/mol fraction? Yes No
Identification of the filter manufacturer: _____________________________
Date of manufacture, or lot number, or unique serial number: _____________
Number layers of confinement: one two three
Closure Method used for inner bags:
All Bag Layers Vented? Yes No
Minimum H2 Diffusivity of Bag Filters 1.075E-05 mol/s/mol fraction? Yes No
All Metal Can Layers Vented? Yes No
Minimum H2 Diffusivity of Bag Filters 1.85E-05 mol/s/mol fraction? Yes No
Waste Container Weight
Container gross wt: kg.
Container tare wt: kg.
Waste net wt: kg.
Container Fill Percentage: %
Waste Category Group: Homogeneous Solids Soil/gravel Debris
Waste Stream Name:
Attachment 3, Annex 5 DOE N 435.1
Page 34 8-9-2011
Unique Container ID #: _________________ Page 2 of ___(incl. attachments)
Section 41
Section 3: Feed Container Information (Repackaging Only)
Feed Container Type:
Feed Container ID Number:
Section 4: Container Inventory
If loading bagged, wrapped, or canned waste, the unique identification number for each
bag, wrap, or can shall be entered in the “waste item” column. “See attached” may be
entered in the “waste description” column if the completed Waste Bag, Wrap, or Can
Inventory Form contains the waste description and is attached to this form.
Are “Bag, Wrap, and/or Can Inventory Forms” attached for items listed below?
Yes No
Waste Item or
Bag/Wrap/Can ID#
Waste Description (including weight % of iron-based
metals/alloys, aluminum-based metals/alloys, other metals,
cellulosics, rubber, plastics, inorganic materials, and soil/gravel)
DOE N 435.1 Attachment 3, Annex 5
8-9-2011 Page 35
Unique Container ID #: _________________ Page 3 of ___(incl. attachments)
Section 5: Packaging Summary Yes No
Does this waste contain any treated liquids?
If waste contains treated liquid, describe in the Comments section:
• The waste that was treated
• Treatment method used
• The type of absorbent used,
• Solidification agent used,
• Product name and manufacturer of any material added to the
waste
• Results of a Method 9095B Paint Filter Liquids Test for each
container tested (including container #).
Was any other treatment performed prior to packaging? If yes, describe
the treatment in the Comments section.
Was this waste packaged in accordance with the “RH TRU Waste
Packaging Instructions”? If not, attach the letter from the Director,
Office of Disposal Operations, EM Headquarters Office of Regulatory
Compliance that approves the variance.
Comments:
Attachment 3, Annex 5 DOE N 435.1
Page 36 8-9-2011
Section 6: Operator Information
List all personnel loading waste into container:
Printed names and signatures of two site personnel who are approving this form and attesting
that all items in the container are listed in this form (Section 7: Radiological Properties
completion occurs after signature)
Printed Name: Printed Name:
Signature: Signature:
Date: Date:
DOE N 435.1 Attachment 3, Annex 5
8-9-2011 Page 37 (and Page 38)
Unique Container ID #: ________________ Page 4 of ___(incl. attachments)
Section 7: Radiological Properties
List the isotopes that contribute to 95% of the radiological hazard including their
associated activities and masses:
Fissile gram equivalents (FGEs) in the container: FGEs
Plutonium equivalent curies (PE-Ci) in the container: PE-Ci
Highest measured surface dose rate of the loaded container: mrem/hr
TRU alpha activity of waste in container: ____________ nCi/gram
Printed or typed name and phone number of point of contact for radiological
characterization information:
DOE N 435.1 Attachment 3, Annex 6
8-9-2011 Page 39
ANNEX 6. WASTE BAG, WRAP OR CAN INVENTORY FORM
Section 1: General Information
Unique Bag, Wrap or Can ID Number:
Location/Point of Waste Generation (where bagging, wrapping, or canning was done,
building, room number, process):
Date of Bagging, Wrapping, or Canning:
Audio-Video Recording Number:
Time-of-day Stamp Reading: _______________
Or
Recording Time Counter Reading: ____________
Site Procedure Number and Revision Used:
Section 2: Bag, Wrap or Can Information
Bag Wrap Can
Number of bag and/or can layers: one two three
Closure Method used for inner bags:
All Bag Layers Vented? Yes No
Minimum H2 Diffusivity of Bag Filters 1.075E-05 mol/s/mol fraction? Yes No
Section 42
All Can Layers Vented? Yes No
Minimum H2 Diffusivity of Bag Filters 1.85E-05 mol/s/mol fraction? Yes No
Waste Category Group: Homogeneous Solids Soil/gravel Debris
Waste Stream Name:
Section 3: Inventory of Bag, Wrap or Can
Waste Item
Waste Description (including weight % of iron-based metals/alloys,
aluminum-based metals/alloys, other metals, cellulosics, rubber,
plastics, inorganic materials, and soil/gravel)
Attachment 3, Annex 6 DOE N 435.1
Page 40 8-9-2011
Bag, Wrap, or Can Number: ______________
Section 4: Bagging, Wrapping, or Canning Summary Yes No
Does this waste contain any treated liquids?
If waste contains treated liquid, describe in the Comments section:
• The waste that was treated
• Treatment method used
• The type of absorbent used
• Solidification agent used
• Product name and manufacturer of any material added to the
waste, and
• results of a Method 9095B Paint Filter Liquids Test for each
container treated (including container ID#).
Was any other treatment performed prior to bagging, wrapping, or
canning? If yes, describe the treatment in the Comments section.
Was this waste bagged, wrapped, or canning in accordance with the
“RH TRU Waste Packaging Instructions”? If not, attach the letter from
the Director, Office of Disposal Operations, EM Headquarters Office of
Regulatory Compliance that approves the variance.
Comments:
DOE N 435.1 Attachment 3, Annex 6
8-9-2011 Page 41
Section 5: Printed names and signatures of two site personnel who are approving this
form attesting to the contents of the bag, wrap, or can
This completed Waste Bag, Wrap, or Can Inventory Form consists of _____ pages
Printed Name: Printed Name:
Signature: Signature:
Date: Date:
U
1. PURPOSE. This Notice provides specific instructions for packaging and/or repackaging contact-handled transuranic (CH-TRU) and remote-handled transuranic (RH-TRU) waste in a manner consistent with DOE O 435.1, Radioactive Waste Management, DOE M 435.1-1 Chg 1, Radioactive Waste Management Manual, CH-TRU and RH-TRU waste transportation requirements, and Waste Isolation Pilot Plant (WIPP) programmatic requirements.
2. CANCELLATION. None.
3. APPLICABILITY.
4. REQUIREMENTS. General.
(1) Detailed contact-handled transuranic waste requirements are listed in Attachment 2.
(2) Detailed remote-handled transuranic waste requirements are listed in Attachment 3.
a. Implementation. Full implementation of this Notice must be accomplished within 90 days of its issuance, unless a different implementation schedule is approved by the Program Secretarial Officer.
5. RESPONSIBILITIES.
a. Director, Office of the National TRU Program, Carlsbad Field Office, provides specific written direction or packaging instructions and/or container limits as applicable. When an NNSA element is involved, site-specific direction is developed in coordination with NNSA.
b. Site Managers ensure that the packaging and/or repackaging of CH TRU and RH TRU waste is properly planned and executed.
c. Director, Office of Disposal Operations (or its successor office), Office of Environmental Management, approves all equivalencies and exemptions from the requirements of this Notice. When an NNSA element is involved, additional approval by NNSA is required.
d. Contracting Officers, once notified by the appropriate program official, incorporate the CRD into affected site/facility management contracts in accordance with laws, regulations and DOE directives clause of the contracts.
Section 43
6. REFERENCES.
a. DOE O 435.1, Radioactive Waste Management (Change 1: August 28, 2001).
b. DOE M 435.1-1, Radioactive Waste Management Manual (Change 1, June 16, 2001).
c. DOE G 435.1-1, Implementation Guide for Use with DOE M 435.1-1, Chapter 3 Transuranic Waste Requirements (July 9, 1999).
7. DEFINITIONS.
8. CONTACT. Questions concerning this Notice should be addressed to the Office of Technical and Regulatory Support at (202) 586-0730.
1. PURPOSE.
2. SCOPE.
3. APPLICABILITY.
a. A WIPP certified program is actively performing CH TRU waste characterization and certification at that site; and
b. Site personnel responsible for the packaging and/or repackaging operation are receiving feedback on the effectiveness of the packaging and/or repackaging operation from the WIPP certified program.
4. PREREQUISITES.
5. GROUPING WASTE FOR PACKAGING AND/OR REPACKAGING.
Waste Stream.
A waste stream is defined as waste that is similar in material, physical form, radiological properties and hazardous constituents and that is generated from a single process or similar types of processes.
a. Homogeneous Solids. Homogeneous solids are defined as solid materials, excluding soil and gravel, that do not meet the criteria for classification as debris as defined below. Examples of this category include, but are not limited, to process residues, sludges, sorbed liquid waste, and salt waste.
b. Soil and Gravel. This category consists of contaminated soil and/or gravel.
c. Debris. This category includes waste that consists of solid material exceeding a 60 mm particle size (2.36 inches) that is intended for disposal and that is:
(1) A manufactured object, or
(2) Plant or animal matter, or
(3) Natural geologic material.
6. WASTE CONTAINERS.
7. PACKAGING CONFIGURATION.
a. 55-Gallon Drum. Package CH TRU waste into a 55-gallon drum using as few confinement layers as possible, but no more than two confinement layers. A confinement layer is any boundary that restricts, but does not prohibit, the release of hydrogen gas across the boundary. Allowable confinement layers are as follows:
b. Standard Waste Box. Package CH TRU waste in an SWB using as few confinement layers as possible, but no more than two confinement layers. A confinement layer is any boundary that restricts, but does not prohibit, the release of hydrogen gas across the boundary. Allowable confinement layers are as follows:
c. Container Filter Vent Specifications. Ensure that container filter vent(s) to be installed on 55-gallon drums and/or SWBs have a minimum hydrogen diffusivity value of 1.85E-05 mol/s/mol fraction. Ensure that the filter selected for all 55-gallon drums and one of the filters selected for each SWB has an integral sample port septum. Container filter vents shall be legibly marked to ensure each of the following:
8. PROHIBITED ITEMS.
9. WASTE REQUIRING WRITTEN NOTICE TO THE DIRECTOR, OFFICE OF THE NATIONAL TRU PROGRAM, CARLSBAD FIELD OFFICE.
10. PACKAGING ACTIVITIES REQUIRING PRIOR WRITTEN APPROVAL FROM THE DIRECTOR, OFFICE OF DISPOSAL OPERATIONS, EM HEADQUARTERS OFFICE OF TECHNICAL AND REGULATORY SUPPORT.
11. CONDITIONS AND LIMITATIONS FOR ALL PACKAGED AND REPACKAGED CH TRU WASTE.
12. REPACKAGING CH TRU WASTE.
a. Repackaging Waste into 55-gallon Drums and SWBs.
b. Installation of Tamper-Indicating Devices.
c. Removable Surface Contamination.
Section 44
13. PACKAGING CH TRU WASTE.
a. Waste into 55-gallon Drums and SWBs.
b. Bagging, Wrapping, or Canning Before Packaging.
c. Packaging Bagged, Wrapped, or Canned Waste
d. Installation of Tamper-Indicating Devices.
e. Removable Surface Contamination.
14. REQUIRED DOCUMENTATION.
a. 55-gallon Drum and Standard Waste Box.
b. Container Filter Vent.
c. Packaging.
d. Hazardous Waste Determination.
1. PURPOSE.
2. SCOPE.
3. APPLICABILITY.
a. A WIPP certified program is actively performing RH TRU waste characterization and certification at that site; and
b. Site personnel responsible for the packaging and/or repackaging operation are receiving feedback on the effectiveness of the packaging and/or repackaging operation from the WIPP certified program.
4. PREREQUISITES.
5. GROUPING WASTE FOR PACKAGING AND/OR REPACKAGING.
a. Homogeneous Solids. Homogeneous solids are defined as solid materials, excluding soil and gravel, that do not meet the criteria for classification as debris as defined below. Examples of this category include, but are not limited to, process residues, sludges, sorbed liquid waste, and salt waste.
b. Soil and Gravel. This category consists of contaminated soil and/or gravel.
c. Debris. This category includes waste that consists of solid material exceeding a 60 mm particle size (2.36 inches) that is intended for disposal and that is
(1) A manufactured object, or
(2) Plant or animal matter, or
(3) Natural geologic material.
6. WASTE CONTAINERS.
7. PACKAGING CONFIGURATION.
a. 30-Gallon Drum. RH TRU waste shall be packaged into 30-gallon drums using as few confinement layers as possible but no more than three confinement layers excluding the 30-gallon drum. A confinement layer is any boundary that restricts, but does not prohibit, the release of hydrogen gas across the boundary. Allowable confinement layers are as follows:
b. Container Filter Vent Specifications. Ensure that container filter vent(s) to be installed on 30-gallon drums have a minimum hydrogen diffusivity value of 1.85E-05 mol/s/mol fraction. Ensure that the filter selected for all 30-gallon drums has an integral sample port septum. Container filter vents shall be legibly marked to ensure each of the following:
8. PROHIBITED ITEMS.
9. WASTE REQUIRING WRITTEN NOTICE TO THE DIRECTOR, OFFICE OF THE NATIONAL TRU PROGRAM, CARLSBAD FIELD OFFICE.
10. PACKAGING ACTIVITIES REQUIRING PRIOR WRITTEN APPROVAL FROM THE DIRECTOR, OFFICE OF DISPOSAL OPERATIONS, EM HEADQUARTERS OFFICE OF TECHNICAL AND REGULATORY SUPPORT.
11. CONDITIONS AND LIMITATIONS FOR ALL PACKAGED AND REPACKAGED RH TRU WASTE.
12. REPACKAGING RH TRU WASTE.
13. PACKAGING RH TRU WASTE.
a. Waste into 30-gallon Drums.
b. Bagging, Wrapping or Canning before Packaging.
c. Packaging Bagged, Wrapped, or Canned Waste.
14. REQUIRED DOCUMENTATION.
a. 30-gallon Drum.
b. Container Filter Vent.
c. Packaging.
d. Hazardous Waste Determination.