DOE G 440.1-1A, Worker Protection Program for DOE (including the National Nuclear Security Administration) Federal Employees Guide for Use with DOE O 440.1B
Functional areas: Defense Nuclear Facility Safety and Health Requirement, Safety, Worker Protection
The Guide provides suggestions and alternative approaches that DOE elements may consider in implementing their worker protection program. Cancels DOE G 440.1-1.
Supersedes:
Version history and related documents
Superseded by
A newer version replaces this document.
Supersedes
Earlier documents this one replaced.
Document text
Text extracted from the attached file. Refer to the original document for the authoritative version.
Section 1
AVAILABLE ONLINE AT: INITIATED BY:
www.directives.doe.gov Office of Health, Safety and Security
DOE G 440.1-1A
Approved: 6-4-07
WORKER PROTECTION PROGRAM
FOR DOE (INCLUDING THE NATIONAL
NUCLEAR SECURITY ADMINISTRATION)
FEDERAL EMPLOYEES GUIDE
for Use with DOE O 440.1B
[This Guide describes suggested nonmandatory approaches for meeting requirements.
Guides are not requirements documents and are not to be construed as requirements in
any audit or appraisal for compliance with the parent Policy, Order, Notice, or Manual.]
OFFICE OF WORKER SAFETY AND HEALTH POLICY
U.S. Department of Energy
Washington, D.C. 20585
NOT
MEASUREMENT
SENSITIVE
DOE G 440.1-1A i (and ii)
6-4-07
FOREWORD
1. This Department of Energy Guide is for use by all DOE components.
2. Beneficial comments (recommendations, additions, and deletions) and any pertinent data
that may improve this document should be sent to the Director, Office of Worker Safety
and Health Policy, U.S. Department of Energy, Washington, D.C. 20585 by letter or by
sending the self-addressed Standardization Document Improvement Proposal (DOE F
1300.3).
3. This Guide is intended to identify acceptable methods for implementing the provisions of
DOE O 440.1B.
DOE G 440.1-1A iii
6-4-07
CONTENTS
1. INTRODUCTION .................................................................................................................. 1
2. APPLICATION ...................................................................................................................... 1
3. GENERAL INFORMATION................................................................................................. 3
4. GUIDELINES......................................................................................................................... 4
4.1 Management Commitment.............................................................................................. 4
4.1.1 Establishing and Implementing a Written Worker Protection Program ............. 4
4.1.2 Managing the Worker Protection Program......................................................... 2
4.1.2.1 Policy, Goals, and Objectives ............................................................... 2
4.1.2.2 Budget................................................................................................... 3
4.1.2.3 Qualified Staff....................................................................................... 3
4.1.2.4 Accountability....................................................................................... 4
4.1.3 Applicable Standards and Guidance Documents................................................ 5
4.2 Employee Involvement ................................................................................................... 5
4.2.1 Involving Workers .............................................................................................. 5
4.2.1.1 Committees ........................................................................................... 6
4.2.1.2 Participation in Worksite Inspections, Hazard Analyses,
and Design Control ............................................................................................. 6
4.2.1.3 Other Avenues for Employee Involvement .......................................... 6
Section 2
4.2.2 Workers' Rights................................................................................................... 7
4.2.3 Stop Work Authority........................................................................................... 8
4.2.4 Informing Workers.............................................................................................. 9
4.2.5 Applicable Standards and Guidance Documents.............................................. 10
4.3 Hazard Identification and Evaluation ........................................................................... 10
4.3.1 Analysis and Review......................................................................................... 10
4.3.2 Exposure Assessment........................................................................................ 14
4.3.3 Workplaces and Activities ................................................................................ 14
4.3.4 Accident, Injury, and Illness Reporting and Data Analysis.............................. 15
4.4 Hazard Prevention and Control..................................................................................... 16
4.4.1 Design and Development Phase........................................................................ 16
4.4.2 Existing Hazards ............................................................................................... 17
4.4.2.1 Imminent Danger ................................................................................ 17
4.4.2.2 Hazard Abatement Prioritization ........................................................ 17
4.4.2.3 Interim Protection ............................................................................... 18
4.4.2.4 Hazard Abatement Tracking............................................................... 18
4.4.3 Equipment, Products, and Services................................................................... 19
4.4.4 Control Hierarchy ............................................................................................. 21
4.4.4.1 Engineering Controls .......................................................................... 21
iv DOE G 440.1-1A
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CONTENTS (continued)
4.4.4.2 Work Practice and Administrative Controls....................................... 21
4.4.4.3 Personal Protective Equipment........................................................... 22
4.5 Worker Protection Training .......................................................................................... 22
4.5.1 Providing Training ............................................................................................ 22
4.5.2 Emergency Contingencies ................................................................................ 23
4.5.3 Applicable Training Standards and Guidance Documents ............................... 23
4.6 Standards....................................................................................................................... 23
4.7 Other Provisions of DOE O 440.1B ............................................................................. 24
4.7.1 Functional Programs ......................................................................................... 24
5. ADDITIONAL INFORMATION......................................................................................... 24
DOE G 440.1-1A 1
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WORKER PROTECTION PROGRAM FOR DOE (INCLUDING THE NATIONAL
NUCLEAR SECURITY ADMINISTRATION) FEDERAL EMPLOYEES
Section 3
1. INTRODUCTION
DOE Order 440.1B (DOE O 440.1B), Worker Protection Program for DOE (including
the National Nuclear Security Administration) Federal Employees, establishes the
framework for an effective worker protection program that will reduce or prevent
accidental losses, injuries, and illnesses by providing DOE Federal workers with a safe
and healthful workplace. The worker protection program integrates occupational safety,
industrial hygiene, occupational medical, construction safety, fire protection, firearms
safety, explosives safety, motor vehicle safety, pressure vessel safety, and other functions
addressed in Standards required by the Order. The purpose of DOE O 440.1B is to
establish a comprehensive worker protection program that reasonably ensures that DOE
employees are afforded a level of safety and health on the job that is at least equal to that
provided to its contractor employees and to private-sector employees under the
Occupational Safety and Health Act of 1970. The Order establishes a baseline program
that can be used as the foundation for the type of proactive worker protection program
that the best employers in private industry have established for their workplaces.
2. APPLICATION
DOE O 440.1B applies to all activities (which may include design, construction,
operation, maintenance, decontamination and decommissioning, research and
development, and environmental restoration activities) performed by DOE employees.
The Order (including the functional area requirements in Attachment 1 to the Order) is
applicable to all DOE elements except the Naval Nuclear Propulsion Program; activities
conducted under the Nuclear Explosives and Weapons Safety Program relating to the
prevention of accidental or unauthorized nuclear detonations to the extent a requirement
under this part cannot be implemented for a particular facility in a manner that does not
compromise the effectiveness of such activities; and activities conducted by Bonneville
Power Administration as authorized by Delegation Order No. 00-033.00A. This
Implementation Guide provides general information and methodologies that DOE finds
acceptable in meeting the Department’s requirements defined in DOE O 440.1B. Other
worker protection-related Implementation Guides with useful information for DOE
440.1B activities are:
• DOE G 440.1-2, Construction Safety Management Guide For Use With DOE
Order 440.1
• DOE G 440.1-3, Occupational Exposure Assessment
• DOE G 440.1-5, Fire Safety Program for use with DOE O 420.1 and DOE
O 440.1
The Federal Employee Occupational Safety and Health (FEOSH) Program is established
in 29 CFR 1960, Basic Program Elements for Federal Employee Occupational Safety
2 DOE G 440.1-1A
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and Health Programs and Related Matters. Requirements for FEOSH flow down into
DOE O 440.1B and are reflected in this Implementation Guide and in the DOE Federal
Employee Occupational Safety and Health Handbook. In addition, other DOE Rules,
directives, and implementation guides will have an impact on the overall worker
protection program. Those documents contain requirements that must be met for a
worker protection program to be complete and effective. Those Orders and Rules
include:
• DOE O 225.1A, Accident Investigations, dated 11-26-97.
• DOE O 231.1A, Environment, Safety, and Health Reporting, dated 6-3-04.
• DOE O 360.1B, Federal Employee Training, dated 10-11-01.
• DOE O 442.1A, Department of Energy Employee Concerns Program, dated
6-6-01.
Section 4
• 10 CFR 835, Occupational Radiation Protection, dated 11-26-97.
In addition to these Orders and Rules, requirements are also contained in the mandatory
Manual, DOE M 440.1-1A, DOE Explosives Safety Manual.
Additional non-mandatory Technical Standards and handbooks are available to assist
DOE elements in developing successful worker protection programs. These include:
• DOE-STD-1091-96, Firearms Safety
• DOE-STD-1090-04, Hoisting And Rigging Standard
• DOE-HDBK-1092-2004, Electrical Safety
Additional, non-mandatory guidance for the implementation of 10 CFR 835,
Occupational Radiation Protection, a key component of the Department's overall worker
protection program, is contained in DOE G 441.1-1B, Radiation Protection Programs
Guide for Use with Title 10, Code of Federal Regulations, Part 835, Occupational
Radiation Protection.
This Implementation Guide and associated Technical Standards describe acceptable
means of satisfying the requirements established in DOE O 440.1B. DOE elements are
free to use the guidance provided in these non-mandatory documents or to develop their
own unique methods, provided that these alternate methods afford workers a level of
protection equal to or greater than that afforded by DOE O 440.1B and the non-
mandatory Guides and Standards. DOE Rules, Orders, Guides, and Standards change
over time, so DOE elements should keep up to date with these changes. This Guide
presents suggestions and alternative approaches that DOE elements may wish to consider
in implementing their worker protection programs.
DOE G 440.1-1A 3
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3. GENERAL INFORMATION
It is DOE policy to provide a safe and healthful workplace for all Federal personnel.
These conditions will be ensured by implementing the worker protection program
established in DOE O 440.1B. Fundamental elements of the worker protection program
include:
• establishing a written program with policy, goals, objectives, and performance
measures;
• using qualified staff;
• assigning responsibility and holding personnel accountable;
• encouraging involvement of workers;
• ensuring workers' rights and informing workers of their rights and
responsibilities;
• identifying workplace hazards and evaluating risk of injury and illness;
• preventing or abating workplace hazards;
• providing worker protection training; and
• complying with DOE-prescribed worker protection standards.
The requirements in DOE O 440.1B are organized in this Implementation Guide to reflect
what the Department considers to be the essential elements of a successful worker
protection program:
• management commitment;
• employee involvement;
• hazard identification and evaluation;
• hazard prevention and control; and
• worker protection training.
The Department recognizes that DOE O 440.1B provides the basic foundation for a
worker protection program and that some DOE elements may need or decide to go
beyond the Order's minimum requirements in establishing programs to protect workers
from hazards associated with their activities. Decisions concerning implementation of
worker protection measures should be based on the use of a graded approach to ensure
that available resources are used most efficiently.
4 DOE G 440.1-1A
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4. GUIDELINES
4.1. Management Commitment
4.1.1. Establishing and Implementing a Written Worker Protection Program
DOE O 440.1B requires:
Section 5
• DOE elements to implement a written worker protection program that provides a
place of employment free from recognized hazards that are causing or likely to
cause death or serious physical harm to their employees [paragraph 4a(1)];
• DOE elements to implement a written worker protection program that integrates
all requirements contained in paragraphs 4a through 4o, program requirements
contained in Title 29, Code of Federal Regulations (CFR) Part 1960, Basic
Program Elements for Federal Employee Occupational Safety and Health
Programs and Related Matters, applicable functional area requirements contained
in Attachment 1 of the Order, and other related site-specific worker protection
activities.
The written program should describe an integrated management organization and support
systems that fully satisfy DOE worker protection requirements of all technical
disciplines. It should clearly convey the framework for the program and describe how
the program works. All elements of the safety and health program, including
management leadership, employee involvement, worksite analysis, hazard prevention and
control, and worker protection training, are part of the written program. At a minimum,
the written program should:
• Identify the roles, responsibilities, and authorities for implementing the program.
• Identify the taxonomy of other documentation for the organization's worker
protection program [including policy, objectives, operating procedures, interfaces
with other functions (e.g., finance, maintenance, security), and other safety and
health related plans mandated by specific requirements (e.g., Health and Safety
Plans in accordance with 29 CFR 1910.120)].
• Include a system for ensuring that employees comply with safe and healthful
work practices, which includes provisions for recognition of employees for
following safe and healthful work practices, training and retraining programs,
disciplinary actions, or other appropriate means to ensure employee compliance
with safe and healthful work practices.
• Identify the mechanisms for involving workers in the worker protection program.
• Include a system for communicating with employees about matters relating to
worker protection, including provisions designed to encourage employees to
inform the employer of hazards at the worksite without reprisal.
DOE G 440.1-1A 5
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• Include procedures for workers and supervisors to identify and evaluate
workplace hazards and for qualified worker protection professionals to conduct
periodic inspections to identify unsafe conditions and work practices.
• Include a procedure to investigate and report occupational injuries and illnesses.
• Include methods and/or procedures for correcting unsafe or unhealthful
conditions, work practices, and work procedures in a timely manner based on the
risk associated with the hazard.
• Provide for adequate initial and recurring training.
Listed below are examples of specific technical disciplines that the written program
should address and integrate as applicable:
• occupational safety
• motor vehicle safety
• industrial hygiene
• occupational medicine
• radiological protection
• explosives safety
• firearms safety
• emergency preparedness
• pressure vessel safety
• fire protection
• construction safety
• biological safety
• electrical safety
Section 6
Separate Implementation Guides to accompany DOE O 440.1B have been developed for
several of these disciplines. Coordination must be established, maintained, and
documented among these technical disciplines and other organizations at a site to ensure
successful implementation of the worker protection program.
When multiple contractors, subcontractors, and Federal organizations are working on the
same DOE site, resolving safety and health issues between the organizations can be
confusing. For this reason, clear statements of roles and responsibilities with respect to
compliance with worker protection program requirements, and mechanisms for resolution
of these issues need to be clearly defined. Good lines of communication between the
affected parties are essential and should be included in agreements between the parties.
The nature and extent of the organizational relationships vary from situation to situation.
The need for a firmly established agreement between affected parties regarding worker
protection program requirements is essential. As described in paragraph 5b(5) of DOE
O 440.1B, one of the responsibilities of the Heads of Departmental Elements and Heads
of Field Elements is to evaluate the need for and where necessary, direct the development
of formal written agreements between organizations on their sites. Such agreements are
2 DOE G 440.1-1A
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to outline the respective roles, responsibilities, and authorities of each organization as
they relate to compliance with DOE worker protection requirements and the resolution of
cross-cutting worker protection related issues.
Some common written instruments used at DOE facilities to document and communicate
agreements between multiple organizations are the Contract, the Memorandum of
Understanding (MOU), the Memorandum of Agreement (MOA), and the Intraservice
Support Agreement (ISA). These and other documents are usually prepared to identify
roles and responsibilities of respective parties in these shared situations. The roles,
responsibilities, and procedures contained in these agreements should be clearly
addressed in the written worker protection program to ensure that they are adequately
communicated throughout the site.
4.1.2. Managing the Worker Protection Program
DOE O 440.1B requires DOE elements to establish written policy, goals, and objectives
for the worker protection program [paragraph 4b].
4.1.2.1. Policy, Goals, and Objectives
A facility's worker protection policy is the guiding principle or philosophy that provides
overall direction for the organization in regard to worker protection. The written policy
statement conveys senior management's commitment and expectations for overall
performance. The organization states its commitment to worker protection through a
written, clearly communicated policy, which is ultimately its “mission” statement relative
to worker protection. The policy places appropriate emphasis on worker protection and is
signed by the highest ranking company official on the site. A concise and clear worker
protection policy:
• creates consistency and continuity in safety and health activities;
• provides a point of reference when worker protection conflicts with other
company goals; and
• supports supervisors in their enforcement of worker protection rules and safe and
healthful work practices.
An example of a worker protection policy might be as follows:
Section 7
This organization is committed to providing a safe and healthful workplace for
employees. These conditions shall be ensured through an aggressive and
comprehensive worker protection program. This organization regards employee
protection as a priority and is committed to developing, implementing, and improving
safety and health practices that will afford optimal protection to employees and
enable continuous improvement for the quality of its worker protection performance.
DOE G 440.1-1A 3
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The safety and health of employees shall take precedence whenever conflicts with
production or other objectives arise.
An organization's worker protection policy should flow down into specific goals and
objectives, which in turn are reflected in the written program. The goals and objectives
should be measurable for use as indicators of performance.
4.1.2.2. Budget
To meet the challenge of managing an adequate worker protection program with
sometimes constrained resources, it is imperative that DOE elements and contractors
request the necessary funding for operation of the facility and properly plan for effective
use of the personnel, material, and resources to support the worker protection program.
Planning and budgeting exercises serve to set priorities for operations to include worker
protection and become the foundation for structuring an operational plan that provides for
adequate worker protection. Funding requirements are determined based on projected
costs and are submitted in the annual operating budget plan.
Operational planning typically spans periods of 1 to 5 years and focuses on specific
functions such as marketing, research and development, production, finances, worker
protection, etc. These are the things necessary to ensure that the day-to-day operation has
adequate materials and supplies to carry out its work. Likewise, the facility
requirements—including the people, equipment, supplies, and resources necessary for
worker protection—should be addressed in this planning.
4.1.2.3. Qualified Staff
DOE O 440.1B requires DOE elements to use qualified worker protection staff to direct
and manage the worker protection program [paragraph 4c].
Project organizations should seek to hire and retain the most qualified worker protection
professionals needed for the hazards at the site. Examples of these positions are
Occupational Safety and Health Managers, Safety Engineers, Construction Managers,
Industrial Hygienists, Health Physicists, etc. The U.S. Office of Personnel Management
(OPM) has published position classification standards for safety and occupational health
managers (018), industrial hygienists (690), safety engineers (803), health physicists
(1306), and fire protection engineers (804). The OPM standard should be followed for
DOE Federal worker protection. These individuals may be employed directly, by
contract, or as consultants, but they should possess qualifications relative to the particular
hazards at the facility. The hiring of certified professionals (e.g., Certified Safety
Professionals, Certified Industrial Hygienists, and Certified Health Physicists) may be
appropriate and help to ensure that competent staff is in place. Guidance on specific
qualifications for these professionals is available in DOE’s Functional Area Qualification
Standards available at http://www.eh.doe.gov/techstds/standard/standard.html. Using a
4 DOE G 440.1-1A
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Section 8
browser’s text searching feature to search for “Qualification Standard” will highlight the
available functional area qualification standards.
4.1.2.4. Accountability
DOE O 440.1B requires DOE elements to assign worker protection responsibilities,
evaluate personnel performance, and hold personnel accountable for worker protection
performance [paragraph 4d]. Managers of facilities must clearly communicate roles,
responsibilities, and authorities and insist on accountability of workers at all levels.
Managers and supervisors must carry out their own responsibilities and expect employees
to follow safe and healthful work practices. Managers and supervisors held accountable
for their worker protection responsibilities are more likely to press for solutions to safety
and health problems. Managers are typically accountable for the overall worker
protection program, including planning and allocating resources for the facility.
Supervisors are accountable for ensuring that the worker protection plans, programs, and
procedures, including hazard identification and abatement activities, are implemented on
a day-to-day basis on the front line. Employee accountability involves following
procedures, using safe work practices, reporting hazards, etc.
Holding managers, supervisors, and employees accountable relative to the expectations of
their respective positions greatly increases the probability of maintaining safe working
conditions. The results of holding people accountable should be frequently
communicated and thoroughly documented. The best way is to include roles,
responsibilities, and authorities for worker protection in managers', supervisors', and
employees' performance objectives. This can be done by establishing performance goals
and objectives for personnel and evaluating the person against those elements
periodically. The organization should have a process for measuring each individual's
performance, including worker protection performance. These evaluations should be
considered in the individual's ratings, promotions, bonuses, evaluations, etc.
Top management sets the tone for the work done on site. They must make it known to all
employees that worker protection is of vital importance. Moreover, top management
commitment to worker protection should be evident in every aspect of site operations.
Management can demonstrate their commitment by taking an active role and setting a
positive example. They should establish the written worker protection program, ensure
that it integrates all elements and functional areas covered by DOE Orders, and fully
support the program. They can also demonstrate commitment through such activities as:
• walking their spaces with workers, supervisors, and worker protection
professionals;
• becoming actively involved in worker protection committees; and
• expressing a commitment to ensure that all employees understand that the
organization regards worker protection as a primary objective is fundamental.
DOE G 440.1-1A 5
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Management commitment to worker protection should be evident to the employee and
reinforced by genuine efforts to maintain excellence in worker protection.
4.1.3. Applicable Standards and Guidance Documents
• Occupational Safety and Health Administration, Safety and Health Program
Management Guidelines. (FR 54:3904-3916; 1/26/1989,
http://www.osha.gov/pls/oshaweb/owadisp.show_document?p_table=FEDERAL_
REGISTER&p_id=12909
Section 9
• 29 CFR 1960, Basic Program Elements for Federal Employee Occupational
Safety and Health Programs and Related Matters
• National Safety Council Data Sheet 585, Rev. 94, Management Safety Policies
and Procedures.
4.2. Employee Involvement
Employees play a vital role in implementing an aggressive and effective worker
protection program. Employees are involved in all site operations, have intimate
knowledge of potential worker protection hazards, and can contribute as valuable
problem solvers. Active and meaningful employee involvement in the worker protection
program means the workforce is trained to recognize hazards and is involved in
correcting them. An indicator of effective employee involvement is enthusiastic
employees who understand their role in the program and who are interested in its success.
DOE elements should assign and communicate worker protection responsibilities to
workers, provide adequate authority and resources to permit them to meet these
responsibilities, and hold them accountable for proper performance. Line management
should also develop and implement programs to encourage and promote employee
involvement and commitment to the worker protection program. DOE elements should
also establish forums for employees to gain an appreciation for the worker protection
program and to foster communication between management and affected workers.
4.2.1. Involving Workers
DOE O 440.1B requires DOE elements to encourage employee involvement in
developing program goals, objectives, and performance measures and in the identifying
and controlling of hazards in the workplace [paragraph 4e].
Avenues for employee involvement include, but are not limited to, the following:
• participation on committees and work teams;
• participation in worksite inspections, hazard analysis [especially job safety
analyses (JSAs)], and design control;
• development and review of workplace operating procedures;
6 DOE G 440.1-1A
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• providing assistance in training;
• conduct worker protection meetings; and
• participation in accident investigations.
4.2.1.1. Committees
Each worker protection committee should consist of employees and management
representatives, with the majority being non-managerial. Note that the organization of
any such committee should be consistent with acceptable practices for labor/management
relations. The responsibilities of each worker protection committee should be clearly
stated in a written charter, and each committee should have clear and specific
performance-based goals. These goals should be responsive to the atmosphere and
operations in the worksite and should be revised as necessary to accommodate changes in
operations, technology, and materials and to reflect tasks completed by the committee.
Worker protection committees should have access to necessary records (subject to
provisions of the Privacy Act), work areas, and personnel to fully investigate any worker
protection concern. Committees should also have access to the training, resources, and
technical expertise that will allow them to function effectively.
4.2.1.2. Participation in Worksite Inspections, Hazard Analyses, and Design Control
Employees should be encouraged to perform informal worksite inspections as part of
their daily work activities. This includes daily, weekly, or monthly worksite walk-
throughs by workers and their supervisors with the frequency determined by the types of
hazards typically encountered in the facility.
Section 10
For worksite inspections to be effective, employees should:
• be trained in hazard recognition;
• have reasonable access to worker protection professionals;
• have access to reference sources (e.g., all DOE worker protection requirements
documents, Guides, and Technical Standards);
• be able to suggest abatement methods; and
• be able to track corrective actions.
4.2.1.3. Other Avenues for Employee Involvement
Employee participation activities should ensure employee involvement in the
development, review, and revision of worker protection related documents and activities,
including:
DOE G 440.1-1A 7
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• performance measures for the worker protection program;
• annual goals and objectives;
• job safety analyses;
• operating procedures;
• site inspections and exposure assessments;
• analyses of facilities, processes, materials, and equipment;
• variance requests and hazard abatement plans, along with the development of
equivalent, interim, or protective measures for variance requests or abatement
plans; and
• participation in the development of worker protection requirements, Guides, and
Standards (consistent with any acceptable practices for labor/management
relations).
Qualified employees make excellent instructors for new employees. Having employees
as instructors also enhances worker protection awareness because instructors should keep
up with requirements to be effective. Employee presentations at meetings are an
excellent way for employees to share their experiences and lessons learned. Including
employees in accident/incident investigations is a worthwhile investment for employers.
Worksite employees often can provide valuable insight on actual workplace procedures
that could have contributed to an accident and on the effectiveness and practicality of
proposed corrective actions. In addition, involvement in accident investigations can
increase an employee's awareness of how workplace hazards can lead to accidents and
incidents and thus, how employees can better protect themselves. One way to involve
employees in accident investigations is to establish special-function committees with a
specific scope of responsibility and to periodically rotate employee membership on the
committee. Selected employees should be trained in accident/incident investigations, be
used in the investigations, and be recognized for their contributions.
4.2.2. Workers' Rights
DOE O 440.1B [paragraph 4f] requires that DOE elements provide workers the right,
without reprisal, to:
• accompany DOE worker protection personnel during workplace inspections;
• participate in activities provided for in the Order on official time;
• express concerns related to worker protection;
8 DOE G 440.1-1A
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• decline to perform an assigned task because of a reasonable belief that, under the
circumstances, the task poses an imminent risk of death or serious bodily harm to
that individual, coupled with a reasonable belief that there is insufficient time to
seek effective redress through the normal hazard reporting and abatement
procedures established in accordance with the Order;
• have access to DOE worker protection publications, DOE-prescribed Standards,
and the organization's own worker protection standards or procedures applicable
to the workplace;
• observe monitoring or measuring of hazardous agents and have access to the
results of exposure monitoring;
• be notified when monitoring results indicate they were overexposed to hazardous
materials; and
Section 11
• receive results of inspections and accident investigations upon request.
One or more employee representatives should be provided the opportunity to participate
in briefings and in the walk-around phase of DOE-conducted oversight inspections.
Employee participation may be waived by DOE in the event of labor disputes or other
special circumstances. Note that employee participation should be consistent with
acceptable practices for labor/management relations (e.g., union official or bargaining
unit representative participation in compliance inspections). Workers have the right to
report hazards without fear of reprisal and to refuse to work when faced with an
imminent danger of death or serious injury. If workers are punished for reporting such
hazards or for refusing to work when faced with an imminent danger condition, they may
file a discrimination complaint. Workers also have other rights with regard to worker
protection. They can:
• request information about safety and health hazards in the workplace, precautions
that may be taken, and procedures to be followed if the worker is involved in an
accident or is exposed to toxic substances;
• have access to their own exposure and medical records; and
• review (or have an authorized representative review) the summary information
about occupational injuries.
4.2.3. Stop Work Authority
DOE O 440.1B requires that DOE elements implement procedures to allow workers, to
stop work when they discover employee exposures to imminent danger conditions or
other serious hazards [paragraph 4g].
The procedure should ensure that any stop work authority is exercised in a justifiable and
responsible manner. All workers, supervisors, managers, and OSH professionals are
DOE G 440.1-1A 9
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responsible for being cognizant of the conditions in their workplaces and for being
prepared to stop work when these conditions pose a serious threat to health or safety.
When a “reasonable person” views the circumstances as having the potential to cause
injury, serious impairment, or harmful health effects, a stop work order should be issued.
Whenever workers see a need for a stop work order, they are expected to request one
from their supervisors. Before a stop work order is issued, the person issuing it should
ensure that the work stoppage itself will not negatively impact the health and safety of
workers. DOE elements should have procedures in place that address stop work
authority, and workers should be trained in those procedures.
4.2.4. Informing Workers
DOE O 440.1B requires DOE elements to inform workers of their rights and
responsibilities by appropriate means, including posting the Occupational Safety and
Health Protection for DOE Employees poster in the workplace where it is accessible to
all workers [paragraph 4h].
DOE elements are expected to post the DOE Worker Protection Poster (FEOSH version)
in a significant number of places to permit workers the opportunity to observe the
information en route to or from their work place. This expectation applies to all DOE-
owned or leased facilities where federal employees work. In addition to the poster, DOE
elements are expected to take other actions to provide relevant information to workers.
In areas where noncompliance with a DOE-prescribed worker protection Standard is
identified during an oversight inspection, information about the noncompliance should be
conveyed to worksite employees. This can be achieved by posting noncompliance
information in such areas for 5 working days or until the noncompliance is corrected,
whichever is longer.
Section 12
Other worker protection posting requirements may be applicable to special situations in
specific workplaces. For example, OSHA’s confined space standard requires employers
to post danger signs or use other equally effective means to inform exposed employees of
the existence and location of, and the danger posed by, the confined space. DOE
elements should consult the appropriate OSHA regulations for specific posting
requirements. Along with their rights, workers also have several responsibilities. First,
they should comply with all worker protection Standards and all related Rules,
Regulations, and Orders. In addition, they should:
• read the worker protection poster;
• wear or use prescribed protective clothing and equipment while working;
• report hazardous conditions to the supervisor;
• report any job-related injury or illness to the employer, and seek treatment
promptly;
10 DOE G 440.1-1A
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• cooperate with worker protection professionals conducting inspections; and
• exercise their rights in a responsible manner.
Additional details about requirements for informing workers through training are
contained in DOE O 360.1B, which addresses training for Federal employees.
4.2.5. Applicable Standards and Guidance Documents
• OSHA standards that address informing workers of hazards include, among
others:
• Hazard Communication (29 CFR 1910.1200),
• Hazardous Waste Operations and Emergency Response (29 CFR 1910.120),
• Confined Space (29 CFR 1910.146),
• Blood-borne Pathogens (29 CFR 1910.1030), and
• Specific chemical substance regulations in 29 CFR 1910, Subpart Z.
For additional guidance on employee rights and responsibilities, see—
• U.S. Department of Labor Fact Sheet No. OSHA 95-35, OSHA: Employee
Workplace Rights and Responsibilities, dated 01-01-95; and
• 10 CFR Part 708, which describes how contractor employee representatives are
protected from acts of discharge, discipline, or other acts of discrimination that
result from participation in compliance inspections.
Other applicable standards and guidance documents include:
• 29 CFR 1960;
• DOE O 442.1A, Department of Energy Employee Concerns Program; and
• OSHA’s Safety and Health Program Management Guidelines.
4.3. Hazard Identification and Evaluation
DOE O 440.1B requires DOE elements to identify existing and potential workplace
hazards and evaluate the risk of associated worker injury or illness [paragraph 4i]. The
seven components of this requirement are detailed in sections 4i(1) through (7).
4.3.1. Analysis and Review
DOE O 440.1B [paragraph 4i] requires the analysis or review of:
DOE G 440.1-1A 11
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• designs for new facilities and for modifications to existing facilities and
equipment;
• operations and procedures; and
• equipment, product, and service needs.
Incorporating worker protection features and requirements in the design and construction
of facilities and equipment is the most cost-effective way to control hazards. Design
reviews should be conducted by a team of engineers, operations managers and
employees, and appropriate worker protection professionals. This should be initiated at
the earliest design phase and continue throughout the design process to ensure that
potential hazards are identified, evaluated, and to the extent feasible, eliminated or
controlled through design changes. Where hazards cannot be controlled through design
changes, procedural or administrative controls or the use of personal protective
equipment should be considered.
Section 13
Worker protection professionals should be assigned review and approval authority in all
four phases of project design: conceptual design, preliminary design, final design, and
inspection. Review during the conceptual design phase, the earliest phase of the project,
is critical. Hazard analysis methodologies can be applied to facilities, processes,
equipment, and operations (including D&D) throughout their life cycle. Methodologies
include:
• preliminary hazard analysis;
• health hazard analyses;
• facility hazard analysis;
• process hazard analysis; and
• safety review.
Preliminary hazard analyses (PHA) provide a broad hazard screening tool that includes a
review of the types of operations that will be performed in the proposed facility and
identifies the hazards associated with these types of operations and facilities. The results
of the PHA are used to determine the need for additional, more detailed analysis, serve as
a precursor where further analysis is deemed necessary, and serve as a baseline hazard
analysis where further analysis is not indicated. The PHA is most applicable in the
conceptual design stage, but it is also useful for existing facilities and equipment that
have not had an adequate baseline hazard analysis. A facility hazard analysis is a detailed
study to identify and analyze potential hazards associated with each aspect of the facility
and related equipment and operations. The analysis should include a systematic review
of each facility component and task and should consider:
12 DOE G 440.1-1A
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• facility design characteristics such as electrical installations, platform heights,
egress concerns, etc.;
• proposed equipment including types of equipment, location of equipment relative
to the other operations and workers, required equipment interfaces, etc.;
• proposed operations including related hazardous substances and potential
exposures, potential energy sources, locations of operations and required
interfaces, resulting material and personnel traffic patterns, etc.; and
• facility and equipment maintenance requirements including confined space
concerns, electrical hazards, inadvertent equipment startup or operation hazards,
etc.
The facility hazard analysis may identify the need for other more specialized hazard
analyses by functional experts such as health hazard analyses (see DOE G 440.1-3,
Occupational Exposure Assessment) and process hazard analyses (see 29 CFR 1910.119).
The following techniques are available to assist in the performance of hazard analyses.
Safety Review. A Safety Review is a technique to provide a detailed evaluation of
facility operations or processes. It is used to identify hazards associated with conditions,
practices, maintenance, and other pertinent aspects of the facility or process.
Change Analysis. A change analysis is performed to ensure that design or proposed
operational changes do not adversely affect the safety of the facility. The analysis
identifies differences between the existing and the proposed design or operational change,
identifies how the change will affect related features, and evaluates the effects of the
differences and relationships on the overall safety of the facility. The change analysis is
used during the design and construction phase of the facility to address proposed changes.
Energy Trace and Barrier Analysis (ETBA). The ETBA identifies potential energy
sources, traces those sources to a potential hazard, and determines if the proper barriers to
the hazard (i.e., controls) are in place. The ETBA provides an effective tool to identify
potential hazards for the PHA.
Section 14
Failure Modes and Effects Analysis (FMEA). The FMEA is a critical review of the
system (facility and operations), coupled with a systematic examination of all
conceivable failures and an evaluation of the effects of these failures on the mission
capability of the system. The FMEA can help avoid costly facility modifications and
should be initiated early in the design phase. Once performed, the FMEA provides
valuable information if updated throughout the design process.
Fault Tree Analysis (FTA). The FTA is a logic tree used to evaluate a specific undesired
event. The FTA is developed through deductive logic from an undesired event to all
sub-events that should occur to cause the undesired event. The FTA can be applied at
any point in the life of a facility. The FTA can be used to support the PHA during facility
design.
DOE G 440.1-1A 13
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Detailed information on the selection and use of various hazard analysis methodologies
and techniques is available in the American Institute of Chemical Engineers' Guidelines
for Hazard Evaluation Procedures, Second Edition, 1992. Operations and procedures
should also be analyzed and reviewed to identify potential worker protection hazards and
deficiencies. A Job Safety Analysis (JSA), or a job hazard analysis (JHA), is the most
basic and widely used tool to identify hazards associated with work operations and
procedures. JSAs and JHAs can satisfy a large portion of the worker protection hazard
identification requirements at most workplaces. A JSA is useful for dynamic work
activities like construction as well as relatively static activities involved in continuous
operations. JSAs should be conducted:
• during the planning stage for new operations and procedures;
• prior to implementation of changes to existing operations and procedures;
• for existing operations and procedures that have resulted in injuries, illnesses, or
near misses; and
• for existing operations and procedures that have not been adequately evaluated in
the past or when there is no recent hazard analysis.
JSAs should be updated periodically to ensure that new hazards have not been introduced
since the last evaluation of the activity and that procedures are still applicable to the
operations.
The principle elements of a job safety analysis are:
• selection of operations and procedures to be analyzed;
• breakdown of operations and procedures to their component tasks;
• identification of hazards associated with each task and the controls necessary to
protect workers against those hazards; and
• development of operations procedures incorporating identified controls.
Participation by affected employees and supervisors in the JSA process is essential.
Their knowledge of the tasks and familiarity with the procedures actually used in
performing the work, along with the associated hazards, will provide more complete
information during the JSA. In addition, these front-line personnel can assist in
determining the feasibility and effectiveness of proposed control measures. Detailed
information on the conduct of JSAs is presented in U.S. Department of Labor,
Occupational Safety and Health Administration, OSHA Publication 3071, Job Hazard
Analysis and the DOE NNSA document Activity Level Work Planning and Control
Processes—Attributes, Best Practices, and Guidance for Effective Incorporation of
Integrated Safety Management and Quality Assurance (link on web site
http://www.doeism.org/).
14 DOE G 440.1-1A
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Section 15
4.3.2. Exposure Assessment
DOE O 440.1B requires assessment of worker exposure to chemical, physical, biological,
and ergonomic hazards. This assessment should entail appropriate:
• workplace monitoring (including personal, area, wipe, and bulk sampling);
• biological monitoring; and
• observation [paragraph 4i(3)].
Monitoring results should be recorded with documentation that—
• describes the tasks and locations where monitoring occurred and
• identifies:
- workers monitored or represented by the monitoring,
- sampling methods and durations,
- control measures in place during monitoring (including use of personal
protective equipment), and
- any other factors that may have affected sampling results.
Samples should be analyzed by a laboratory that is accredited by the American Industrial
Hygiene Association. Other detailed guidance on the implementation of this requirement
is provided in DOE G 440.1-3, Occupational Exposure Assessment.
4.3.3. Workplaces and Activities
DOE O 440.1B requires routine evaluation of workplaces and activities by workers,
supervisors, and managers and periodic evaluation by qualified worker protection
professionals [paragraph 4i(4)]. Hazard identification is accomplished most effectively
by workers and their supervisors during the course of daily activities, with technical
assistance from worker protection professionals and functional area technical experts, as
necessary.
Daily workplace evaluations by workers and supervisors include such things as
inspections of tools and equipment, ranging from inspection of manual tools and power
tools, forklifts, cranes, slings, and warning systems to inspection of respiratory protective
equipment and other personal protective equipment prior to and during use.
In addition, workplace conditions, housekeeping, utilization of assigned personal
protective equipment, and conformance with procedures, work permits, health and safety
plans, and other established criteria should be evaluated. Workers and supervisors should
consult with worker protection professionals as necessary to address questions regarding
DOE G 440.1-1A 15
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regulatory requirements and compliance or where specific technical expertise is needed.
In addition, daily worker and supervisor evaluations should be supplemented by worker
protection professional evaluations of the workplace. These routine evaluations should
include both informal unscheduled walk-through evaluations conducted during worksite
visits and formal, scheduled periodic (annual) workplace evaluations.
Annual evaluations are recommended at all workplaces. It should be noted that 29 CFR
1960.25(c) requires annual workplace inspections of Federal operations. The first annual
evaluation should be a comprehensive “wall-to-wall” evaluation which serves as a
baseline for future evaluations. Annual evaluations are conducted to identify and
document existing and potentially hazardous work conditions and practices that do not
comply with worker protection standards or may otherwise pose hazards to the safety or
health of workers. These evaluations should be performed by worker protection
professionals with the participation of affected employees and supervisors.
An effective approach to accomplishing such an evaluation is to use a team comprised of
affected employees and supervisors, as well as the worker protection professionals
necessary to evaluate specific workplace hazards. Worker protection professionals
required on the team may include:
Section 16
• safety professionals;
• industrial hygienists;
• health physicists;
• occupational medical professionals; and
• other worker protection professionals, as appropriate for the nature of the
workplace and the hazards associated with the activities.
Alternatively, the team could include safety and health professionals cross-trained in the
disciplines applicable to the workplace being evaluated. These cross-trained
professionals would consult with functional area experts as needed. The evaluation team
should use the worker protection hazard abatement information, information from the
employee concerns program, results of baseline and previous inspections, and injury and
illness data, among others, as tools for determining their strategy for such evaluations.
4.3.4. Accident, Injury, and Illness Reporting and Data Analysis
DOE 440.1B requires the reporting and investigation of accidents, injuries, and illnesses
and analysis of related data for trends and lessons learned [paragraph 4i(5) and
Attachment 1]. The collection of detailed, accurate data and information regarding
workplace accidents, injuries, and illnesses and the subsequent analysis of the data and
information are useful in identifying worker protection problem areas. This type of
analysis or trending is used to identify the prevalent types of accidents, injuries, and
illnesses and their sources and causes. Information derived from trend analysis can be
16 DOE G 440.1-1A
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used to focus worker protection efforts on the actual sources of injuries and illnesses and
to help prioritize hazard abatement activities. Necessary components of accident, injury,
and illness data collection and analysis include:
• systems and methods to collect, record, compile, and manage accident, injury, and
illness data and information, including but not limited to the OSHA Form 300,
Log of Occupational Injuries and Illnesses, workers compensation data, accident
reports, incident reports, industrial hygiene and health physics exposure
monitoring results, and inspection reports and corrective action tracking entries;
• methodologies to analyze data and information to identify and trend accidents,
injuries, and illnesses by type and source; and
• a formalized approach to analyze identified trends, to determine root causes, and
to develop appropriate control measures.
Requirements for accident, injury, and illness reporting and investigation and trending
and lessons-learned are contained in DOE O 231.1A, Chg 1, and DOE O 225.1A.
4.4. Hazard Prevention and Control
DOE O 440.1B requires DOE elements to implement a hazard prevention/abatement
process to ensure that all identified hazards are managed through final abatement or
control [paragraph 4j].
4.4.1. Design and Development Phase
For hazards identified either in the facility design or during the development of
procedures, controls are incorporated in the appropriate facility design or procedure
[paragraph 4j(1)].
Hazards that are identified in the design phase of new facilities and facility modifications
or during the development or modification of procedures should be eliminated or
controlled through design or procedure changes. The controls implemented should be
commensurate with the risk level identified in the risk assessment process. For example,
hazards that pose a serious threat to employee health and safety should be either
completely eliminated or be effectively controlled.
Section 17
Proposed design or procedure modifications intended to eliminate or control hazards
should be reviewed by worker protection professionals to ensure that the change
adequately addresses the hazard and does not introduce new workplace hazards.
Alternative control measures should be evaluated to determine the reduction of risk
provided by each measure and identify the most effective practical control for the hazard.
When engineering controls do not reduce the associated risk to acceptable levels, they
may be supplemented with work practices and administrative controls. Where necessary,
DOE G 440.1-1A 17
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these controls may be further supplemented with the use appropriate personal protective
equipment.
4.4.2. Existing Hazards
For hazards identified in the workplace, abatement actions, which are prioritized
according to risk to the worker, should be promptly implemented and interim protective
measures should be implemented pending final abatement. Workers should be protected
immediately from imminent danger conditions [paragraph 4j(2)]. Hazards should be
systematically managed and documented through final abatement or control.
4.4.2.1. Imminent Danger
In accordance with DOE O 440.1B, in the event an imminent danger situation is
discovered, immediate action must be taken either to correct the imminent danger
condition or practice or to remove all employees from exposure to the imminent danger
until the condition or practice has been abated. An effective hazard abatement program is
essential to ensure that workers are protected from exposure to current and future
workplace hazards. The focus of this program must be the immediate control of
identified workplace hazards. Where this is not possible, the program must ensure the
protection of workers while awaiting final abatement action and it must provide an
efficient mechanism to ensure that all identified hazards are abated as quickly as possible.
4.4.2.2. Hazard Abatement Prioritization
The relative level of risk should be assessed for each identified hazard to ensure that
hazard abatement efforts and resources are focused first on addressing the most serious
workplace hazards. Risk assessment is an essential element of effective risk
management. The assignment of risk levels provides a relatively simple and consistent
method of expressing the risk associated with worker exposures to identified hazards.
Although important in prioritization and abatement planning, assigning a risk assessment
code or level to a hazard should not be an impediment to quick abatement. If a hazard
can be fixed immediately, assigning a risk category is not necessary, although
organizations may prefer to assign one for trending purposes. The determination of the
priority assigned to the abatement of a specific hazard should first be based on the risk of
injury or illness the hazard presents to the worker; however, other factors may be
considered, including:
• regulatory compliance;
• resources (budget and personnel);
• complexity of abatement; and
• organizational mission.
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In some cases, it may be appropriate to address lower-level hazards before higher-level
hazards if quick abatement is possible.
Additional resources:
• MIL-STD-882D, System Safety Program Requirements, Appendix A
(www.safetycenter.navy.mil/instructions/osh/milstd882d.pdf)
• Department of Defense Instruction No. 6055.1, Department of Defense
Section 18
• Occupational Safety and Health Program, E7. Enclosure 7,
www.dtic.mil/whs/directives/corres/pdf/i60551_081998/i60551p.pdf, and
• Mulhausen, JR and Damiano, J, A Strategy for Assessing and Managing
Occupational Exposures, Second Edition, AIHA Press, Fairfax, VA, 1998
(available at http://www.aiha.org/webapps/commerce/product.aspx?id=AEAK06-
327&cat=Books&subcat=).
4.4.2.3. Interim Protection
In accordance with DOE O 440.1B, in the interval during which an abatement action is
being carried out, DOE elements must protect their employees from the identified
hazards. A short-term strategy must be established that provides interim protection to
employees. Methods such as administrative controls, work practice modifications, or
personal protective equipment may used to provide this interim protection. These
measures must provide employees with protection that is equivalent to the permanent
protection that will be provided by compliance with the relevant DOE-prescribed worker
protection Standard. The level of risk associated with interim protective measures can be
assessed to verify that equivalent protective measures are provided. The assessment of
risk associated with interim protection, however, cannot be used to lower the priority of
final abatement actions. The hazard should be tracked and abated based on the initial risk
assessment.
4.4.2.4. Hazard Abatement Tracking
Hazard abatement management requires a mechanism to track all planned abatement
activities through to completion. Therefore, all hazards identified during worker
protection evaluations should be recorded regardless of whether the evaluation was
conducted by DOE, contractors, or external agencies such as OSHA. In addition, hazards
identified by employees or line management should be recorded if they are not
immediately abated. Hazard abatement information may be in any format (electronic or
paper file), as long as it:
• meets its purpose of documenting identified hazards and associated corrective
actions through final abatement;
• allows for appropriate planning and budgeting decisions; and
DOE G 440.1-1A 19
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• is retrievable.
Hazard Abatement Information
The following elements should be included in the documentation for each hazard:
• location;
• date found;
• description of hazard;
• referenced DOE-prescribed worker protection Standard;
• planned corrective action;
• estimated cost of abatement;
• interim protective measures;
• abatement period (number of calendar days);
• scheduled abatement date;
• actual abatement date;
• risk level; and
• record identification number (unique identifying number).
In addition, the information should also indicate if actual corrective action differs from
planned corrective action.
Coordination
To ensure that the responsible Operations Office is kept informed of the status of
abatement activities, any DOE office under the purview of an Operations Office should
advise that Operations Office quarterly on the status of hazard abatement activities
requiring 30 or more days to complete. In addition, the Operations Office can request
copies of the hazard abatement activity documentation at any time.
4.4.3. Equipment, Products, and Services
Hazards should also be addressed when selecting or purchasing equipment, products, and
services [paragraph 4j(3)]. Provisions should be made for worker protection professional
and employee evaluation of pre-engineered or “off-the-shelf” equipment prior to
selection and purchase. This evaluation should focus on whether the equipment or
Section 19
20 DOE G 440.1-1A
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procured material (e.g., parts, chemicals, or fasteners) can perform its required task
without endangering the health and safety of workers (e.g., suspect or counterfeit parts)
given existing facility and operational constraints. Evaluation methods can include:
• review of equipment or material specifications;
• observations of equipment or material demonstrations;
• change analyses;
• operational hazard analyses;
• ergonomic/human factor analyses; and
• checks for suspect or counterfeit parts.
Worker Protection considerations to be taken into account when reviewing equipment
specifications include:
• health hazards;
• operating noise;
• temperature levels;
• point-of-operation guards;
• lockout provisions;
• presence of hazardous material;
• training requirements for safe operation;
• ergonomic design, worker/machine interface;
• maintenance requirements;
• availability and practicality of “add-on” (post-purchase) worker protection
equipment; and
• existing facility and operational constraints (e.g., floor loading, hazards from
adjacent operations, congested workplaces, etc.).
After installation of complex or potentially hazardous equipment, a pre-startup evaluation
with affected workers, supervisors, and worker protection professionals should be
conducted to verify safe conditions and identify any previously unforeseen hazards.
DOE G 440.1-1A 21
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4.4.4. Control Hierarchy
DOE O 440.1B requires that hazard control methods be selected based on the following
hierarchy:
• substitution and/or elimination;
• engineering controls;
• work practices and administrative controls that limit worker exposures; and
• personal protective equipment
4.4.4.1. Engineering Controls
Where substitution for a less hazardous operation or material is not an option and controls
are necessary to reduce worker risk from exposure to workplace hazards, engineering
controls should be implemented to the extent feasible. Principal engineering controls
include:
• enclosing the hazard;
• locating hazardous operations or equipment in remote and/or unoccupied areas;
• establishing physical barriers and guards; and
• using local and general exhaust ventilation.
4.4.4.2. Work Practice and Administrative Controls
The effectiveness of work practice and administrative controls depends on the ability of
line management to make employees aware of established work practices and procedures,
to reinforce them, and to provide consistent and reasonable enforcement. Administrative
controls include:
• written operating procedures, safe work practices, and work permits;
• exposure time limitations;
• limits on the use of hazardous materials and monitoring of such operations;
• health and safety plans;
• altered work schedules, such as working in the early morning or evening to reduce
the potential for heat stress; and
• training employees in methods of reducing exposure.
22 DOE G 440.1-1A
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4.4.4.3. Personal Protective Equipment
When engineering and/or administrative controls have been considered and implemented
and are not sufficient to fully protect the worker from a recognized hazard, personal
protective equipment (PPE) can be used to supplement these other controls as
appropriate. PPE is acceptable as a control method:
• to supplement engineering, work practice, and administrative controls when such
controls are not feasible or do not adequately reduce the hazard;
Section 20
• as an interim measure while engineering controls are being developed and
implemented;
• during emergencies when engineering controls may not be feasible; and
• during maintenance and other non-routine activities where other controls are not
feasible.
The use of PPE can itself create significant worker hazards, such as heat stress, physical
and psychological stress, and impaired vision, mobility, and communication. An
example would be a worker wearing several layers of clothing (for warmth and
contamination control), a respirator, gloves, and a helmet while welding or cutting. This
arrangement of PPE could prevent the worker from being aware of the environment in the
event of a fire (for example, because of the lower heat transfer rate) or other emergency.
In these situations, engineering and/or administrative controls (e.g., a fire watch to ensure
the safety of the worker as well as the property) should be implemented to supplement
PPE. Equipment and clothing should be selected that provide an adequate level of
protection. The selection process should involve representatives of the affected safety
disciplines (e.g. health physicist, industrial hygienist, fire protection staff, etc.) working
in concert. Two basic objectives of any PPE practice should be to protect the wearer
from safety and health hazards, and to prevent injury to the wearer from incorrect use
and/or malfunction of the PPE. To accomplish these objectives, a comprehensive PPE
practice should include hazard identification (hazards that PPE will protect against and
hazards caused by the use of PPE), medical monitoring, environmental surveillance,
selection, use, maintenance, and decontamination of PPE and its associated training.
4.5. Worker Protection Training
4.5.1. Providing Training
DOE O 440.1B requires DOE elements to provide workers, supervisors, managers,
visitors, and worker protection professionals with worker protection training
[paragraph 4k and Attachment 1, paragraph 10]. DOE O 360.1B and 29 CFR 1960,
Subpart H, contains training requirements for Federal employees. Training is required
for the following personnel:
• top management officials;
DOE G 440.1-1A 23
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• supervisors;
• safety and health specialists and inspectors;
• collateral duty safety and health personnel and committee members; and
• employees and employee representatives.
4.5.2. Emergency Contingencies
DOE elements are required to develop and implement occupant emergency plans and
procedures, conduct training, and emergency drills according to directives and guidance
issued by: DOE O 151.1C and associated guides; the General Services Administration;
and the Office of Personnel Management.
4.5.3. Applicable Training Standards and Guidance Documents
• 29 CFR 1960, Subpart H, Training
• DOE O 360.1B, Federal Employee Training
• Department of Energy, Occupational Safety and Health Training Program
Management Guide (Draft), November 1992, prepared by Pacific Northwest
Laboratory .
• OSHA Publication 2254, Training Requirements in OSHA Standards and
Training Guidelines, 1998 (Revised).
4.6. Standards
Section 21
When the American Conference of Governmental Industrial Hygienists (ACGIH)
Threshold Limit Values (TLV®s) are used as exposure limits, DOE elements must
nonetheless comply with the other provisions of any applicable OSHA expanded health
standard. DOE recognizes that OSHA health standards and ACGIH TLV®s often are not
expressed in directly comparable formats. DOE elements should use their qualified
worker safety and health staff (see 4.1.2.3 Qualified Staff in this Guide) to determine the
appropriate exposure limits and applicable provisions and may request clarification from
DOE’s Office of Health, Safety and Security (HSS). Users of ACGIH TLV®s should
consult Documentation of the Threshold Limit Values and Biological Exposure Indices,
7th Ed., American Conference of Governmental Industrial Hygienists,
http://www.acgih.org/store/, to assure that they understand how to properly apply the
TLV®s.
The listed OSHA regulations are not dated but the consensus standards are. The current
version of OSHA regulations are incorporated into the Order by reference because they
are promulgated pursuant to public rulemaking. Only the versions of consensus
standards specifically cited are required by the Order. DOE Elements may include
24 DOE G 440.1-1A
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successor versions of the consensus standards that provide equal or greater worker
protection if included in their approved worker safety and health program. Users of
successor ACGIH TLV®s should consult the corresponding Documentation of the
Threshold Limit Values and Biological Exposure Indices to assure that they understand
the how to properly apply those specific TLV®s.
DOE elements can assume that HSS will concur with utilizing existing and future OSHA
standards interpretations listed on the OSHA website http://www.osha.gov to evaluate
compliance with the requirements of the OSHA regulations listed in section 4.m. DOE
elements also may request validation by HSS that an OSHA standards interpretation
applies to a particular situation or request additional technical interpretations of OSHA
regulations by submitting questions to the DOE Standards Response Line at
http://www.eh.doe.gov/il/question/new.cfm.
DOE elements are not required to comply with 29 CFR 1926.53 Ionizing Radiation. DOE
elements should determine whether additional standards are needed for their workplaces
and activities to control recognized hazards. If needed, DOE elements should include
such additional standards in their written worker safety and health program.
Nothing in this document is to be construed as relieving a federal facility from complying
with any additional specific safety and health requirement that it determines to be
necessary to protect the safety and health of workers.
4.7. Other Provisions of DOE O 440.1B
4.7.1. Functional Programs
DOE O 440.1B establishes requirements for the overall management system that
supports the functional areas of worker protection (e.g., industrial hygiene). Certain
functional areas have additional requirements [Attachment 1, paragraphs 1 through 9]
specific to potential hazards in those areas.
5. ADDITIONAL INFORMATION
For policy-related questions pertaining to the DOE Worker Protection Program for DOE
and NNSA Federal Employees Program, contact the Office of Worker Safety and Health
Policy (HS-11) at (301) 903-6061. For site-specific questions concerning the
implementation of DOE O 440.1B, contact your respective DOE Operations Office or
alternatively contact the Office of Corporate Safety Programs at (301) 903-9840.