DOE G 430.1-2, Implementation Guide for Surveillance and Maintenance during Facility Transition and Disposition
Functional areas: Environmental Management
As DOE facilities complete mission operations and are declared excess, they pass into a transition phase that ultimately prepares them for disposition. The disposition phase of a facility's life cycle usually includes deactivation, decommissioning, and surveillance and maintenance (S&M) activities.
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Section 1
NOT MEASUREMENT
SENSITIVE
DOE G 430.1-2
Approved: 9-29-99
Expires: 9-29-03
IMPLEMENTATION GUIDE FOR
SURVEILLANCE AND MAINTENANCE
DURING FACILITY TRANSITION
AND DISPOSITION
U.S. Department of Energy
Washington, D.C. 20585
Office of Field Integration
DISTRIBUTION: INITIATED BY:
All Departmental Elements Office of Field Integration
i DOE G 430.1-2
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FOREWORD
The Department of Energy (DOE) faces an enormous task in the disposition of the nation’s excess
facilities. Many of these facilities are large and complex and contain potentially hazardous substances.
As DOE facilities complete mission operations and are declared excess, they pass into a transition
phase that ultimately prepares them for disposition. The disposition phase of a facility’s life cycle
usually includes deactivation, decommissioning, and surveillance and maintenance (S&M) activities.
Each of these aspects of facility disposition is addressed DOE by a DOE Guide, which DOE has
developed to provide implementation guidance for requirements found in DOE O 430.1A, LIFE
CYCLE ASSET MANAGEMENT. These Guides specifically address the transition and disposition of
contaminated, excess facilities. The Guides are—
• DOE G 430.1-2, IMPLEMENTATION GUIDE FOR SURVEILLANCE AND
MAINTENANCE DURING FACILITY TRANSITION AND DISPOSITION;
• DOE G 430.1-3, DEACTIVATION IMPLEMENTATION GUIDE;
• DOE G 430.1-4, DECOMMISSIONING IMPLEMENTATION GUIDE; and
• DOE G 430.1-5, TRANSITION IMPLEMENTATION GUIDE.
The goal of the processes described in the Guides is a continuum of hazard mitigation and risk reduction
throughout the transition and disposition phases, leading to a timely, cost-effective disposition of the
facility.
Transition activities occur between operations and disposition in a facility’s life cycle. Transition begins
once a facility has been declared or forecasted to be excess to current and future DOE needs.
Transition includes placing the facility in stable and known conditions, identifying hazards, eliminating or
mitigating hazards, and transferring programmatic and financial responsibilities from the operating
program to the disposition program. Timely completion of transition activities can take advantage of
facility operational capabilities before they are lost, thereby eliminating or mitigating hazards in a more
efficient, cost-effective manner. Therefore, it is important to prepare for the disposition phase by
initiating material, systems, and infrastructure stabilization activities before facility operations end.
Following operational shutdown and transition, the first disposition activity is usually to deactivate the
facility. The purpose of deactivation is to place a facility in a safe shutdown condition that is economical
to monitor and maintain for an extended period, until the eventual decommissioning of the facility.
Deactivation of contaminated, excess facilities should occur as soon as reasonable and for as many
facilities as possible. In this way, DOE can apply its resources in a manner that will accomplish the
ii DOE G 430.1-2
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greatest net gains to safety and stability in the shortest time. Deactivation places the facility in a low-risk
state with minimum S&M requirements.
The final facility disposition activity is typically decommissioning, during which the facility is taken to its
ultimate end-state through decontamination and/or dismantlement. After decommissioning is complete,
the facility or surrounding area may require DOE control for protection of the public and the
environment or for environmental remediation.
Section 2
S&M activities are conducted throughout the facility life cycle, including those times when a facility is
not operating and is not expected to operate again. During these last periods of a facility life cycle, it is
important that S&M be adequate to maintain the facility safety envelope during the final stages of
operations through a seamless transition to the final disposition of the facility. S&M is adjusted during
the facility life cycle as transition, deactivation, and decommissioning activities are completed.
S&M activities consist of two elements: surveillance and maintenance. Surveillance includes any
activity that involves the scheduled periodic inspection of a facility, equipment, or structure as required
by federal and state environmental, safety, and health laws and regulations, and DOE Orders. The
purpose of surveillance is to demonstrate compliance, identify problems requiring corrective action, and
determine the facility’s present environmental, radiological, and physical condition. More specifically,
surveillance includes activities performed to determine the operability of critical equipment, monitor
radiological conditions, check safety-related items, provide for facility-security controls, and assess
facility structural integrity. Maintenance includes any daily activity that is required to sustain property in
a condition suitable for the property to be used for its designated purpose; maintenance includes
preventative, predictive, and corrective maintenance.
The technical, managerial, and planning perspectives offered in these Guides can be equally effective in
conducting activities other than transition and disposition, such as refurbishment and “cleanup” for
reuse. As such, this guidance can be adapted for use at facilities that are not being declared excess.
An important objective throughout transition and disposition is to maintain an integrated and seamless
process linking deactivation, decommissioning, and S&M with the previous life-cycle phases. Facility
transition and disposition activities must incorporate integrated safety management at all levels to
provide cost-effective protection of workers, the public, and the environment.
DOE G 430.1-2 iii (and iv)
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CONTENTS
1. INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.1 Purpose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.2 Alternative Methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.3 Applicability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.4 Crosswalk of DOE O 430.1A Requirements to DOE G 430.1-2 . . . . . . . . . . . . . . . 2
2. S&M ACTIVITIES—GENERAL GUIDANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.1 S&M Objectives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.2 Integrated Safety Management . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.3 Authorization Basis and Hazard Baseline Documentation . . . . . . . . . . . . . . . . . . . . . . 6
2.4 Graded Approach . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3. S&M FRAMEWORK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Section 3
4. EARLY DECISIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
4.1 Step 1: Continue Ongoing S&M . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
4.2 Step 2: Identify Need to Evaluate/Reevaluate S&M Baseline
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
5. DEVELOPING THE S&M PROGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
5.1 Step 3: Collection of Baseline Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
5.1.1 Sources of Baseline Data and Identification of Facility Conditions . . . . . . . . 13
5.1.2 Record Keeping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
5.2 Step 4: Evaluation of Baseline Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
5.2.1 Facility Aspects . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
5.2.2 DOE Directives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
5.3 Step 5: Develop/Revise S&M Plan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
6. STEP 6: IMPLEMENTING THE S&M PROGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
6.1 Development of Detailed Work Procedures/Packages . . . . . . . . . . . . . . . . . . . . . . 24
6.2 S&M Execution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
6.3 Evaluation and Feedback . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
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1. INTRODUCTION
1.1 PURPOSE
This Guide was prepared to provide guidance on surveillance and maintenance (S&M) activities
conducted as part of facility transition and disposition activities, for Department of Energy (DOE)
facilities that have been declared or are forecast to be excess to any current or future mission
requirements. It is one of four Guides developed to provide guidance for facility transition and
disposition activities. The other three Guides are–
• DOE G 430.1-3, DEACTIVATION IMPLEMENTATION GUIDE;
• DOE G 430.1-4, DECOMMISSIONING IMPLEMENTATION GUIDE; and
• DOE G 430.1-5, TRANSITION IMPLEMENTATION GUIDE.
Requirements for S&M are stated in DOE O 430.1A, LIFE CYCLE ASSET MANAGEMENT
(LCAM), which identifies the minimum requirements for transition and disposition of an excess DOE
facility. This Guide is part of the DOE Directives System, and is consistent with the principles and core
functions of DOE P 450.4, SAFETY MANAGEMENT SYSTEM POLICY. Other documents to be
consulted to support the planning and conduct of transition and disposition activities include—
• DOE-STD-1120-98, Integration of Environment, Safety and Health Into Facility
Disposition Activities, and
• the Good Practice Guides associated with LCAM.
1.2 ALTERNATIVE METHODS
This Guide presents acceptable methods for implementing the S&M requirements specified in LCAM
to ensure effective and efficient management of DOE excess facilities. It does not impose additional
requirements. The Department has invested substantial time and effort in developing an S&M
framework that–
• meets DOE’s requirements and expectations,
• draws on DOE’s previous experience, and
• is responsive to oversight entities.
Section 4
Although alternative methods and approaches to the ones discussed in this Guide may be used, a
comparable amount of time and effort may be needed to evaluate the acceptability of those alternatives.
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1.3 APPLICABILITY
This Guide may be applied to S&M activities and processes at contaminated DOE facilities.
“Contaminated” refers both to radioactive contamination and to hazardous-substance contamination.
Nuclear facilities and nonnuclear contaminated facilities are included in the scope of this Guide. Project
personnel are expected to apply a graded approach in planning and conducting S&M activities at
different types of facilities and with different hazard conditions.
1.4 CROSSWALK OF DOE O 430.1A REQUIREMENTS TO DOE G 430.1-2
The LCAM requirements that apply to the S&M activities for a contaminated, excess facility are
included in Table 1, cross-referenced to the section of this Guide where they are addressed. Though
the table quotes the requirements as they appear in LCAM, this Guide addresses only those
requirements that apply to S&M activities. Parallel tables in the other three LCAM Guides provide
crosswalks between requirements and guidance for deactivation, decommissioning, and transition.
Table 1. Mapping of Requirements—S&M.
Requirement Where Addressed in Guide
DOE O 430.1A, paragraph 6a: DOE elements
shall use a value-added, quality driven, graded
approach to life-cycle asset management.
Section 2.4, Graded Approach
DOE O 430.1A, paragraph 6f(8)(c): Conduct
surveillance and maintenance activities required
to maintain the facility and remaining hazardous
and radioactive materials, wastes, and
contamination in a stable and known condition
pending facility disposition.
Section 4.1, Continue Ongoing S&M; and
Section 6, Implementing the S&M Program
DOE O 430.1A, paragraph 6g(1): Application,
as appropriate, of guidelines contained or
referenced in DOE-STD-1120-98, Integration
of Environment, Safety and Health into
Facility Disposition Activities.
Section 1.1, Purpose; Section 2.2, Integrated
Safety Management; Section 2.3, Authorization
Basis and Hazard Baseline Documentation;
Section 5, Developing the S&M Program; and
Section 6, Implementing the S&M Program
DOE G 430.1-2 3 (and 4)
9-29-99
Table 1. Mapping of Requirements—S&M (continued).
Requirement Where Addressed in Guide
DOE O 430.1A, paragraph 6g(6)(a): A method
to ensure that the deactivation, surveillance and
maintenance and decommissioning activities are
appropriately planned, conducted and
documented in a manner consistent with the
guiding principles and core functions of the
Department’s integrated safety management and
facility disposition policies.
Section 1.1, Purpose; Section 2.2, Integrated
Safety Management; Section 2.3, Authorization
Basis and Hazard Baseline Documentation;
Section 5, Developing the S&M Program; and
Section 6, Implementing the S&M Program
DOE O 430.1A, paragraph 6g(6)(a)(i): The
collection of baseline data to support a physical,
chemical, and radiological characterization,
updated as necessary to reflect changes in facility
conditions during the disposition process.
Section 4.2, Identify Need to Evaluate/
Reevaluate S&M Baseline; and Section 5.1,
Collection of Baseline Data
DOE O 430.1A, paragraph 6g(6)(a)(ii): Section 4.2, Identify Need to Evaluate/
Surveillance and maintenance activities that Reevaluate S&M Baseline; Section 5.1,
correspond with facility conditions, including Collection of Baseline Data; and Section 6,
changes resulting from disposition activities. Implementing the S&M Program
Section 5
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2. S&M ACTIVITIES—GENERAL GUIDANCE
2.1 S&M OBJECTIVES
An S&M program consists of two elements: surveillance and maintenance. Surveillance includes any
activity at a facility that involves the scheduled, periodic inspection of a facility, equipment, or structure
as required by Federal and State environmental, safety, and health laws and regulations, and by DOE
Orders. The purpose of surveillance is to demonstrate compliance, identify problems requiring
corrective action, and determine the facility’s present environmental, radiological, and physical
condition. More specifically, surveillance includes activities to be performed to determine the
operability of critical equipment, monitor radiological conditions, check safety-related items, provide for
facility security controls, and assess facility structural integrity. Maintenance includes any daily activity
required to sustain property in a condition suitable for the property to be used for its designated
purpose; maintenance includes preventative, predictive, and corrective maintenance (maintenance types
are defined in Section 5.3).
S&M activities are performed throughout the facility transition and disposition phases and are adjusted
during the facility life cycle as transition, deactivation, and decommissioning activities are completed.
The objectives for S&M programs for contaminated, excess facilities are to—
• ensure adequate containment of contamination;
• provide physical safety and security;
• inspect and maintain facilities in a manner that will eliminate or mitigate hazards to workers, the
public, and the environment;
• inspect and maintain selected systems and equipment essential for transition and disposition
activities, the safety and health of individuals performing these activities, and/or potential future
alternative use;
• provide a mechanism for identifying and complying with applicable environmental, safety and
health, and safeguard and security requirements; and
• incorporate safety management into all levels of S&M activities to ensure the protection of
workers, the public, and the environment.
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2.2 INTEGRATED SAFETY MANAGEMENT
In accordance with LCAM, planning must be sufficient to ensure that the safety management system
can be systematically integrated into management and work practices at all levels. DOE’s safety
management system policy and guidance are identified in DOE P 450.4 and DOE G 450.4-1,
INTEGRATED SAFETY MANAGEMENT SYSTEM GUIDE. The major mechanism for integrating
safety and health into S&M efforts is the work planning process, during which the safety documentation
from the facility’s earlier phases is reviewed and evaluated. Worker involvement in all levels of
safety/hazards analysis in the planning of S&M activities is key to implementing all elements of transition
and disposition.
DOE-STD-1120-98, Section 3.0, “Integrated Safety Management System,” provides detailed
guidance for developing and implementing an ISMS for disposition activities. Furthermore, Appendix
C of the referenced Standard, “ISMS Performance Expectations,” provides information that may be
meaningful to verify that ISM considerations have been adequately addressed.
2.3 AUTHORIZATION BASIS AND HAZARD BASELINE DOCUMENTATION
Section 6
The term authorization basis is defined in DOE G 450.4-1 as follows: “Safety documentation
supporting the decision to allow a process or facility to operate. Included are corporate operational
and environmental requirements as found in regulations and specific permits, and, for specific activities,
work packages or job safety analyses.” The documentation comprising the facility’s authorization basis
is established in accordance with the guidelines provided in DOE-STD-1120-98, Section 3.3.4,
“Hazard Baseline Documentation,”and Appendixes G, “DOE Office of Nuclear Safety Policy and
Standards Guidance Memoranda,” and I, “Facility Disposition ES&H Documentation.” This
documentation (hereafter, referred to as “hazard baseline documentation”) provides a formal record of
all identified hazards, including those that workers may encounter during disposition work activities, and
the controls that are established to support safe work execution.
The type and extent of hazard baseline documentation will vary depending on the S&M and/or other
disposition activity work scope and hazards, and the facility hazard category. The hazard category is a
classification of a nuclear facility’s processes, operations, or activities in accordance with classification
categories, inventory of hazardous materials, and the evaluation of potential releases.
For transition and disposition activities, hazard baseline documentation typically includes some
combination of a Safety Analysis Report, Basis for Interim Operation, Technical Safety Requirements,
or other types of documented analysis and work packages used to plan and control work tasks. A
Safety Analysis Report or Basis for Interim Operation generally serves as the hazard baseline document
for Hazard Category 2 or 3 nuclear facilities, as required by DOE 5480.23, NUCLEAR SAFETY
ANALYSIS REPORTS; other, equivalent documents serve as the baseline for hazardous, chemically
contaminated (nonradiological) facilities. These documents are the principal safety and health
documents that ensure worker hazards are identified, evaluated, controlled, and communicated. This
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documentation is used to prepare procedures or work packages for use by the worker before a given
activity begins.
Development of hazard baseline documentation is an evolving process. As new information is received
or new hazards arise due to removal or shutdown of components, the hazard analysis must be updated
to reflect changing conditions. Depending on the quantities and physical forms of radiological hazards,
facilities containing such hazards may be subject to nuclear safety requirements, such as those found in
DOE 5480.21, UNREVIEWED SAFETY QUESTIONS. [An exception is the specific case of
decommissioning activities involving only low-level, residual fixed radioactivity that remains following
removal of radioactive systems, components, and stored materials. In this instance, alternative
requirements may be applied in lieu of the safety management requirements contained in the Orders
applicable to nuclear safety.]
Section 7
The S&M program supports maintenance of the facility’s safety envelope. Therefore, like the hazard
baseline documentation, the S&M program will be adjusted as hazards change. As a facility
progresses from operations through transition and into the disposition phase, the facility’s condition, the
transition and disposition activities, and their associated hazards change. The systematic planning,
execution, and evaluation of transition and disposition activities (i.e., stabilization, deactivation, S&M,
and decommissioning) must be used to provide feedback for evaluating the adequacy of, and if
necessary, revision of the authorization basis documentation. The facility’s S&M program will be
revised accordingly to ensure that transition, disposition, and S&M activities are performed within the
safety envelope of the facility’s authorization basis.
2.4 GRADED APPROACH
The “graded approach” application of requirements to a particular project, activity, or facility is
required by LCAM. Implementation of the tailoring approach, as defined in DOE G 450.3-3,
TAILORING FOR INTEGRATED SAFETY MANAGEMENT APPLICATIONS, is an acceptable
method of complying with this requirement. DOE G 450.3-3 demonstrates that tailoring is integral to
the integrated safety management system. Application of tailoring is appropriate for all steps in facility
S&M.
Tailoring allows choices to be made from among a variety of engineering and administrative
controls that provide adequate protection for workers, the public, and the environment during the
performance of work. Tailoring of higher-level contractual and project agreements enables contractors
to establish general standards for work. Individual tasks are tailored so that each task has controls that
fit the specific work and the hazards associated with it and that are consistent with higher-level
performance expectations.
Tailoring permits the consideration of differences between facilities and provides a means to determine
the extent to which actions are appropriate for a particular facility (or portions thereof). The depth of
detail required and the magnitude of resources expended for a particular management element is
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commensurate with the relative importance of that element to safety, environmental compliance,
safeguards and security; the magnitude of any hazard identified, programmatic importance, financial
impact, and/or other facility-specific requirements. For projects without any logical delineation between
deactivation and decommissioning, the requirements are integrated to serve the overall project and
completion objectives. In doing so, planning considers the possibility that priorities may change and
should identify the conditions (end-points) where a project may be safely and efficiently slowed or
accelerated if it becomes necessary to do so.
Tailoring is cost effective because it does not demand a high level of analysis and/or planning for simple
jobs already covered in established procedures. Worker involvement, as stated earlier, has also
proven to be cost effective because these employees have often spent many years performing tasks
during operations, and they may have a good understanding of the safety and performance requirements
of the S&M activities.
Section 8
Tailoring the integrated safety management system offers a means to grade activities and processes to
different hazards associated with individual facilities. Tailoring is used to scale expectations and
acceptable performance to the needs of the site, activity, facility, or work to be performed. When
applied to the five core safety management functions, tailoring promotes a work management system
that is safe, efficient, and cost effective.
DOE G 430.1-2 9 (and 10)
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3. S&M FRAMEWORK
The S&M framework consists of six main steps as seen in the lower half of Figure 1. The steps display
a process that includes––
• S&M throughout the transition and disposition phases (Step 1);
• a decision point to evaluate/reevaluate the S&M program (Step 2);
• collection and evaluation of data to support a revised S&M program (Steps 3 and 4);
• development of an S&M plan to outline the program to be implemented (Step 5); and
• implementation of the S&M program. (Step 6).
The top of Figure 1 portrays S&M program development and implementation as an iterative process.
Over the course of the transition and disposition phases, the scope and hazards of the work evolve.
Consequently, S&M requirements and activities will also evolve to address site conditions. Therefore,
as S&M continues throughout the transition and disposition phases (Step 1), the S&M program will be
frequently reevaluated and updated to reflect changes in facility conditions and activities (Steps 2-6).
Collection of
Baseline Data
3
Evaluation of
Baseline Data
4
Develop/revise
S&M Plan
5
S&M Program
Implementation
6
Continue
Ongoing S&M
1
Identify Need to
Evaluate/
Reevaluate
Baseline Data 2
Identify Need to
Evaluate/
Reevaluate
Baseline Data 2
O
pe
ra
tio
ns
Transition Deactivation Decommissioning
S&M
Note: The top figure is intended to demonstrate the iterative nature of the S&M Program. It should not be used as a model for the number of
times the S&M Program is reevaluated during the transition and disposition process (i.e., ten times in the top figure).
Figure 1. Developing and Implementing an S&M Program
DOE G 430.1-2 11 (and 12)
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4. EARLY DECISIONS
4.1 STEP 1: CONTINUE ONGOING S&M
From acquisition of facilities to their ultimate disposition, S&M will be ongoing. S&M activities
continue as necessary, whether a decision to proceed with disposition is made early on or after some
time has elapsed, until the facility’s ultimate disposition is accomplished. S&M also continues while the
S&M program itself is being evaluated and updated (Steps 2-6). Continuing S&M ensures, at a
minimum, that any contamination is adequately contained and that potential hazards to workers, the
public, and the environment are minimized.
4.2 STEP 2: IDENTIFY NEED TO EVALUATE/REEVALUATE S&M BASELINE
Execution of the various S&M tasks is performed until facility and/or equipment conditions change such
that the activity is no longer required or must be altered to meet a new condition. The completion of
these transition and disposition activities may shut down or remove systems or equipment, or otherwise
change conditions that directly affect the requirement to continue with a specific S&M activity. As
discussed in Step 6, evaluation and feedback from prior S&M activities may also indicate a need to
enhance or improve S&M. Additionally, a change in the time horizon (e.g., if decommissioning planned
for 3 years in the future is extended to 6 years) or a change in the ultimate disposition objective will
affect S&M. In these cases, the need to evaluate/reevaluate the S&M baseline will be identified and
the S&M program adjusted accordingly.
Section 9
Due to the iterative nature of the S&M program, a management of change process should be
developed to ensure that the safety basis is current, adequate, and documented. Guidance on
management of change is available in DOE-STD-1120-98, Section 3.3.5, “Management of Change.”
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5. DEVELOPING THE S&M PROGRAM
5.1 STEP 3: COLLECTION OF BASELINE DATA
The primary purpose of collecting baseline data for a facility is to identify hazards and determine the risk
posed by the hazards to workers, the public, and the environment. The status and condition of existing
equipment used to mitigate or eliminate hazards will also be identified. Another intent of baseline data is
to assess structures, systems, and components as they relate to the work to be performed in the
facilities (e.g., decommissioning). For example, the status of building cranes should be determined
because cranes of various types can be of great value during decommissioning to remove building
components, position decontamination and segmentation equipment, and handle waste products.
Ideally, a facility is transferred from the operating program to the disposition program in a stable and
known condition with a known operating history. These ideal facilities would then complete the
disposition life cycle following progressive stages of deactivation and decommissioning in conjunction
with continual S&M activities that correspond with facility conditions, including changes resulting from
disposition activities. Such facilities would enter the disposition phase at the deactivation stage directly
from having completed its designed mission and actions necessary to place the facility, systems, and
materials in stable and known conditions, and to ensure hazards are identified and known.
Conversely, a facility may enter the disposition phase directly into deactivation or decommissioning with
its condition and/or operating history unknown. The following paragraphs provide a general overview
of suggested sources of baseline data for determining the status and condition of a facility. The level of
rigor to which these actions are performed will be commensurate with the known condition and
operating history of the facility. Further guidance for determining facility status and condition for
contaminated, excess facilities being transferred to the disposition program is provided in DOE G
430.1-5, TRANSITION IMPLEMENTATION GUIDE. Furthermore, DOE-STD-1120-98, Section
3.1, “Work Planning and Hazard Identification,” as well as Appendix C, “ISMS Performance
Expectations,” provide guidance for implementing ES&H considerations while determining facility status
and conditions. This guidance discusses integrating ES&H considerations into work planning activities,
ES&H considerations associated with resource allocation, hazard identification and characterization,
and ES&H requirements identification.
5.1.1 Sources of Baseline Data and Identification of Facility Conditions
Facility condition identification begins with defining the facility’s boundaries for disposition. This should
include a listing of physical structures and waste sites associated with the facility. Documents essential
to the process success include authorization basis documents, environmental documentation, documents
containing operating history, and those detailing process knowledge.
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Section 10
Identifying the facility conditions is one key area where the facility status will have a significant impact.
In application of the graded approach, if facility operations are ongoing, the facility information and
inventory will likely be readily available and current, requiring only minimal efforts to collect and
supplement as necessary. In contrast, if the facility has been non-operational for some time, a
significantly greater effort is likely to be required to gather and validate the information necessary in this
step.
The process of characterization should begin with the use of existing knowledge of the facility and its
material inventory, including facility condition assessments from the operations phase. The assessment
should address the following baseline data, among others.
• Review the Pre-Transfer Review report. The report is completed by the operating program
prior to transfer and documents the condition of the facility at the time of transfer. It is expected
that the Pre-Transfer Review report not only documents the existing condition of the facility, but
provides the receiving organization with a clear understanding of the current S&M program to
maintain the safety envelope of the facility, its systems and contents.
• Assess existing facility knowledge by collecting and reviewing available facility operating
information (authorization basis documents, environmental documentation, documents
containing operating history of the facility, and documents providing process knowledge of the
facility), and existing hazard baseline documentation.
• Interview past and present employees as necessary to supplement information about past
facility operations, including mishaps and incidents.
• Identify and document the hazards (material, chemical, radioactive, and others). In particular,
note the hazards that can result from changes in facility operational status and resulting
conditions (such as the effect of a chemical process system becoming static).
Based on the results of these activities, the need for intrusive characterization activities (sampling and
analysis) necessary to adequately understand the hazards should be determined. The decision should
be based on the level of uncertainty that remains regarding hazardous substances and the facility
condition. Additional intrusive characterization should be considered if knowledge of hazards is
insufficient to support an understanding of hazardous material types, quantities, forms, potential
exposures, locations, and methods for hazard reduction or removal, as well as whether such information
is needed to support activities for either transition or disposition.
If existing data does not adequately document the existing condition of the facility and provide a clear
understanding of the existing hazards and the S&M program appropriate to maintain the safety
envelope of the facility, a facility walkdown is conducted to identify any immediate hazards or potential
releases of hazardous material and any required immediate corrective actions. The focus of the
walkdown is on facility conditions that represent a credible threat to human health and safety and
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potential releases to the environment. Physical, chemical, and radiological data is collected to support
the facility’s characterization baseline.
Section 11
The walkdown should be performed by a team of knowledgeable individuals in various disciplines, such
as structural analysis, electrical engineering, industrial safety, industrial hygiene, radiation safety, and
environmental safety. In addition, a professional photographer can be helpful in documenting findings.
The team, and any involved stakeholders, will determine the extent of the safety standards applicable
under safety and health requirements from federal, state, local, and DOE Orders and Standards, and
nationally and internationally recognized consensus standards. This group also determines the adequacy
of these requirements to protect the workers, the public, and the environment. Once agreement has
been reached, the safety and health standards are incorporated into the development of the S&M
program work tasks.
The results of the facility walkdown are documented and maintained as part of the facility’s permanent
historical record. DOE-STD-1120-98, Section 3.1.3, “Hazard Identification and Characterization,”
provides additional information for planning and performing facility walkdowns.
5.1.2 Record Keeping
As a note, record keeping is invaluable to support S&M, transition, and disposition activities.
Therefore, baseline data must not only be collected, but maintained and easily retrievable throughout the
last phases of the facility life cycle.
5.2 STEP 4: EVALUATION OF BASELINE DATA
In this step, the baseline data is evaluated in terms of hazards in the facility and activities to be
performed. This data will serve as the framework for developing the facility S&M program. Upon this
framework, information regarding the potential use of personal protective equipment and engineering or
administrative controls will be added to allow for the safe, cost-effective inspection and maintenance of
the facility throughout all life-cycle phases.
The evaluation of baseline data should address the following items.
• radiological inventory and associated uncertainties, including material form and distribution
information;
• hazardous material, hazardous waste, chemical inventories, and any associated uncertainty,
including form and distribution information;1
Materials inventory, contamination information, and uncertainty are critical inputs to conducting activities in a
safe manner. Specific information with respect to inventories in process systems, associated pipe galleries,
ventilation systems, and filters should be defined since transition and disposition work will largely focus on
1
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• evaluation of ongoing S&M activities, particularly with regard to the current hazards,
authorization basis, and commitments;
• radiological survey data used to identify the radiological working conditions associated with the
facility;
• occupational hazards associated with the facility, particularly fixed hazards.
• general facility conditions, particularly structures, existing protective barriers, and systems
installed—
– to prevent migration of both hazardous and radioactive contamination to the
environment and
– ensure the safety of workers, the public, and the environment;
• structures, systems, and components with the potential to support transition and disposition
activities (e.g., lighting, tanks, piping, water treatment systems, decontamination systems,
overhead cranes, and forklifts);
• applicable permits, licenses, and agreements associated with the facility;
Section 12
• commitments to regulatory authorities, stakeholders, and the DOE that apply to transition and
disposition.
When facility status and condition are determined, the identified hazards and mitigation options are
evaluated against the safety and health standards that apply to those hazards and the work to be
performed. This determination and evaluation of the findings form the bases for developing,
implementing, and maintaining a continuous S&M program (updated as disposition activities are
completed), which is required throughout the remainder of the facility’s life cycle. Specifically, the
S&M plan (Step 5) and detailed work procedures/packages (Step 6), which are core components of
the S&M program, rely on this evaluation so that S&M is performed in a safe and hazard-free manner
by reducing the likelihood of release and exposure to the numerous hazards that may be present.
In assessing these items to develop the S&M program, particular consideration should be given to
certain aspects of the facility. Some of these aspects are summarized in the following paragraphs. In
addition, some of the DOE directives that need to be consulted when evaluating baseline data are
described. Note that a number of sources contain S&M requirements (e.g., DOE Orders, regulatory
requirements, Defense Nuclear Facility Safety Board (DNFSB) commitments, safety basis
documentation); therefore, the requirements listed in this section are intended as a starting point only.
these areas.
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5.2.1 Facility Aspects
When evaluating the baseline data, the project manager must focus on the goal of maintaining the facility
in a safe, environmentally secure state in an “as low-hazard as economically achievable” manner.
Therefore, maintenance measures should include only those absolutely necessary to keep safety
controls and systems in satisfactory condition. Maintenance features may be both preventive and
predictive, but care should be taken to avoid unnecessary costs, such as repairing a building scheduled
to be demolished in a few years. Monitoring systems, if needed, will require periodic attention, but if
such systems can be eliminated and portable systems (radiation detection instrumentation, for example)
used instead, costs can be reduced. If ventilation systems are required, equipment will need to be
maintained. Where possible, deactivation measures taken should result in the ability to shut down fans,
filters, and other ventilation system components.
The S&M program should attempt to minimize the need for entry. For example, fire protection systems
and fire extinguishers should be inspected and tested periodically. However, if all combustibles can be
removed, an appropriate hazard analysis conducted, and a realistic reduced value assigned to the
facility, it may be possible to eliminate the fire protection systems and thereby minimize the need to
enter the facility for this purpose.
Material security and safeguards may be another consideration. Facilities that house high-value or
classified material will require safeguards and security measures. Situations requiring such measures
should be reviewed with the goal of removing or otherwise eliminating the causative factors.
Another primary area of concern is roof integrity, an essential element of maintaining the safety
perimeter of the facility. Periodic attention to the condition of the roofing and possible repair may be
necessary. It should be noted that events involving facility roofs (e.g., personnel falling through or water
damage to equipment) have occurred frequently across the DOE complex and should have been
prevented.
Section 13
Building cranes of various types can be of great value during disposition to remove building
components, position decontamination and segmentation equipment, and handle waste products. It is
likely that cranes should be preserved and maintained during S&M for future disposition needs.
Other existing plant systems and components should be examined for their value during disposition and,
if economical, maintained during the interim S&M period. For example, electrical systems and
compressed air systems may not warrant preservation for disposition many years into the future.
Electrical systems may be old or of unknown condition, and would therefore require significant work to
meet code requirements to make them usable during disposition. It may be more economical to use
temporary, construction-type electric power for the disposition effort. Similarly, using portable
compressed air systems may be more economical than maintaining old systems of questionable
reliability for several years while awaiting disposition. Likewise, building communications systems can
be useful during disposition, but modern radios are very effective at construction sites and may be a
18 DOE G 430.1-2
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more economical option. However, public address systems, if available and functional, can have unique
value during disposition.
Certain activities may reduce the total life-cycle cost with an initial investment of resources. For
example, removing residual hazardous materials from a pipeline will reduce the hazards and costs
associated with disposition of the facility. For an initial expenditure of resources, acid flushing and triple
rinsing of the pipeline may be more economical by reducing the costs associated with handling and
disposing of a residually contaminated waste. As another example, decontaminating an area that
requires regular entry can reduce associated entry and health physics costs during S&M and will reduce
work requirements in the future disposition program. To maximize the associated cost savings, these
investment activities need to be addressed and planned as soon as possible in the planning process.
Due to uncertainties and delay in the budgeting process, investment activities are frequently delayed
while awaiting additional funding. Any delay in investment activities succeeds only in reducing the total
effectiveness of the investment. If health and safety and continuing operations will not be adversely
affected, investment activities should be reviewed against current planned operations to determine if
funds can be better allocated, considering the life cycle of the project.
Finally, baseline data should be evaluated to identify routine housekeeping activities. Examples of these
activities include cleanup of debris throughout the outdoor area adjacent to the facility or removal of
biological concerns.
5.2.2 DOE Directives
Facility Operations. The baseline data evaluation should address the degree of applicability and
compliance with the requirements of DOE 5480.19, CONDUCT OF OPERATIONS FOR DOE
FACILITIES, which apply to S&M activities. Because the S&M program for a facility awaiting
decommissioning can last for several years, it is likely that the operations and maintenance staff
conducting the S&M will not be the original staff. As a result, the S&M staff must be diligent in
complying with many of the elements of facility operations required during the operational phase, such
as selection, training and qualification of facility personnel; operations/maintenance procedures; and
configuration management.
Section 14
Each of the 18 elements of DOE 5480.19 must be reviewed during the baseline data evaluation. A
typical matrix may consist of, but not be limited to, these conduct of operations (CONOPs) elements.
The degree to which each of the CONOPS elements is applied depends on the hazards involved in the
particular operation.
Facility Maintenance. A commitment to comply with the requirements of DOE 4330.4B,
MAINTENANCE MANAGEMENT PROGRAM, until implementation of 10 CFR 830.340,
Maintenance Management, must be developed. This Order requires the preparation of a Maintenance
Implementation Plan (MIP) to address the 17 maintenance elements identified in the Order.
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Contaminated facilities require an analysis of the applicability of each of the 17 maintenance elements.
The depth of detail required and the magnitude of the resources to be expended analyzing each
maintenance program element must be tailored to the facility.
Quality Assurance. Sufficient information, as determined by using a graded approach, must be
developed to demonstrate an appropriate commitment to a quality assurance program as required by
10 CFR 830.120, Quality Assurance for Nuclear Facilities, and DOE 5700.6C, QUALITY
ASSURANCE.
Radiological Controls. The evaluation of baseline data must include a review of the requirements
specified in DOE O 440.1, WORKER PROTECTION MANAGEMENT FOR DOE FEDERAL
AND CONTRACTOR EMPLOYEES, DOE 5400.5, RADIATION PROTECTION OF THE
PUBLIC AND THE ENVIRONMENT, and 10 CFR 835, Occupational Radiation Protection.
Hazardous Material Protection. Sufficient information must be developed to demonstrate
compliance with applicable requirements and ALARA considerations for control of personnel
exposures to hazardous materials. The hazardous materials are those in quantities that can adversely
affect the health and safety of the public or that pose a reasonable risk to workers.
Health and Safety. Sufficient information must be developed to demonstrate commitment to DOE P
450.4 by showing that safety management is systematically integrated into management and work
practices at all levels. DOE G 450.4 provides detailed guidance on the five core functions of integrated
safety management. DOE-STD-1120-98 provides guidance on integrating health and safety into
facility disposition activities and applies when conducting S&M activities.
Emergency Preparedness. The baseline data evaluation must demonstrate appropriate commitment
to the emergency planning requirements of the DOE 5500 directive series. These directives address
DOE emergency preparedness functions, including philosophy, objectives, and organization, for
emergencies that range from local area emergencies to those that could affect persons off-site. The
activation of emergency organizations, assessment actions, notification processes, emergency facilities
and equipment, training and exercises, and recovery actions are also to be addressed by the S&M
Program, as appropriate.
Safeguards and Security. The baseline data evaluation must demonstrate compliance with DOE O
470.1, SAFEGUARDS AND SECURITY PROGRAM, which requires Site Safeguards and Security
Plans and security plans for all DOE interests from property protection to national security. DOE
5632.1C, PROTECTION AND CONTROL OF SAFEGUARDS AND SECURITY INTERESTS,
and DOE 5632.1C-1, MANUAL FOR PROTECTION AND CONTROL OF SAFEGUARDS
AND SECURITY INTERESTS, can provide additional guidance.
5.3 STEP 5: DEVELOP/REVISE S&M PLAN
Section 15
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The baseline data evaluated in Step 4 form the basis for the S&M plan. This document provides a plan
for implementing an S&M program1 that ensures that the facility is maintained in a safe, environmentally
secure, and cost-effective manner.
Note that development of an S&M plan is more than an exercise in paperwork and documentation
tracking. To maintain an effective S&M plan, whether the facility is in transition, deactivation, or
decommissioning, the plan must reflect facility changes as they occur. This will require returning to Step
2 of this framework, so that the S&M plan and associated program can be updated and implemented.
The S&M plan is developed in accordance with the principles of integrated safety management, which
are articulated in DOE-STD-1120-98, Section 3.0, “Integrated Safety Management System.”
Furthermore, Appendix C of the referenced Standard, “ISMS Performance Expectations,” provides
information that may be meaningful to verify that the project plan adequately addresses integrated safety
management considerations.
Using the baseline data evaluated in Step 4, the topics in Table 2 are addressed in a facility-specific
S&M plan, as applicable and subject to the graded approach. Note that the specific elements of
performing facility S&M work for each structure, system, and component (e.g., frequency of
inspections, personal protective equipment needed, emergency response procedures) will be provided
in detailed work procedures/packages as described in Section 6. Therefore, addressing some of these
topics may involve a simple reference to an existing procedure, work package, or plan (e.g., a
decommissioning plan, a health and safety plan).
The scope/definition of an S&M program is provided in Section 2. In certain situations, the scope of the S&M
plan, and subsequently the S&M program, may be expanded beyond the LCAM definition (e.g., to include
inspection of the site area).
1
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Table 2. Recommended S&M Plan Topics.
Topic Description
Facility History Discusses the facility’s operational history, includes prior usage of the
facility, previous processes that resulted in hazardous and radioactive
contamination, and completed disposition activities.
Facility Operations Describes the major structures and operations of active systems;
includes status of systems such as ventilation, fire protection, radiation
detection, remote monitoring, utility distribution, compressed air, water,
and auxiliary.
Facility Surveillance Describes the surveillance activities to be conducted on a routine and
nonroutine basis. Routine activities ensure that structural and
confinement integrity is maintained. Nonroutine activities include major
responses to undesirable observations (e.g., action to be taken if
damaged friable asbestos is present).
Facility Maintenance Describes the preventive, corrective, and predictive maintenance to be
performed. Preventive maintenance is conducted on a pre-scheduled
basis to ensure proper functioning of operational equipment. Corrective
maintenance is performed after equipment has malfunctioned, has
required structural repair due to degradation, or to upgrade facilities
and/or equipment. Predictive maintenance monitors, determines trends,
and analyzes equipment to forecast equipment degradation so that
maintenance can be performed prior to equipment failure.
Waste Management and
Environmental Compliance
Requirements
Section 16
Discusses requirements that are applicable to the S&M scope of work
and the S&M activities governed by these requirements.
Quality Assurance Includes descriptions of the processes used at the facility for design
control; procurement control; instructions, procedures, and drawings;
document control; control of processes; inspection, surveillance, and
testing control; control of measuring and test equipment; receiving,
storage, and shipping control; control of nonconforming materials,
components, and fabrication/construction features; corrective actions for
identified conditions adverse to quality; control of personnel training and
qualification; quality improvement; quality assurance documents and
records; and independent quality audits.
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Table 2. Recommended S&M Plan Topics (continued).
Radiological Controls Includes a discussion of the “as low as reasonably achievable”
(ALARA) policy and program; external radiation exposure control;
external dosimetry; internal radiation exposure control; internal
dosimetry; radiological protection instrumentation programs (both
calibration and use); respiratory protection program; air monitoring;
radiological monitoring and contamination control; radiological protection
record keeping; radiological area boundaries, posting, and controls;
radiological protection training; and entry and exit control program.
Hazardous Material
Inventory, Management,
and Protection
Discusses the hazardous substances that will be managed and includes
known radiological, hazardous material, and toxic chemical inventory
data (e.g., locations, activities of nuclides, quantities); may also include a
discussion of biological hazards and a listing of contaminated equipment.
Training and Qualification Includes a discussion of the training requirements for the personnel
performing and/or supporting S&M activities.
Health and Safety Discusses the activities to ensure the health and safety of the
workforce; other topical areas such as radiological controls and facility
maintenance may be driven by health and safety requirements;
therefore, health and safety are discussed throughout the plan.
Emergency Preparedness Describes the philosophy, objectives, and organization of the emergency
preparedness functions for a spectrum of emergencies covering a range
from local area emergencies to those that could affect persons off-site.
Addresses the activation of emergency organizations, assessment
actions, notification processes, emergency facilities and equipment,
training and exercises, and recovery actions.
Safeguards and Security Describes the requirements and procedures for controlling access to the
facility; provides an evaluation of the adequacy of existing physical
controls (e.g., fencing, signs, entrance points into exclusion areas, door
locks, and other barriers); provides a plan for the placement and
monitoring of intrusion alarms; and describes the duties and scheduling
of security patrols.
Cost and Schedule Lists the work breakdown structure and project-correlated schedule of
S&M activities and planned and expected capital expenditures. Includes
a summary of S&M costs applicable to each facility, identified
milestones for all significant events, and the frequency of planned S&M
activities.
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6. STEP 6: IMPLEMENTING THE S&M PROGRAM
Section 17
Implementation of the S&M program is a key element that supports the seamless process (from
operations to final disposition) occurring over the entire life cycle of a facility. It is highly probable that
S&M tasks during the transition and disposition phases of its life cycle will change to a great degree.
As a result, implementation of the S&M program should be monitored constantly to ensure that the
tasks properly monitor and/or maintain the facility’s safety envelope and the critical or required systems
and equipment.
During the transition from operations to disposition, implementation of the S&M program essentially is a
continuation of the operating plant maintenance and Conduct of Operations program. The transition
period may last several years as personnel and equipment are moved out of the facility. As areas of the
facility are vacated, the transition tasks monitor and maintain critical systems, such as roofs, electrical,
fire protection, chemical/radiological alarms, etc., to keep them operable and/or in a safe configuration.
Other tasks monitor the remaining process materials and residues to keep them in a stable condition.
Once the transition phase is completed, the S&M tasks ensure that the facility is maintained in a stable
configuration while awaiting deactivation and/or decommissioning, which may not occur for several
years. During deactivation, activities that support the continued stabilization of the facility, removal of
hazardous process materials/wastes, and overall reduction of the hazards associated with the facility will
continue or will be initiated. Tasks that monitor or maintain systems no longer needed for safety
purposes or disposition activities will be discontinued. Tasks implemented during this phase are
intended to support deactivation activities and to maintain the facility safety envelope and long-term
requirements on building infrastructure, including modification and/or changes to facility configuration.
After deactivation is complete, implementation of S&M tasks continues to ensure protection of the
worker, the public, and the environment during the time between deactivation and decommissioning
which may be an extended period. Continued radiological surveillances, exhaust stack monitoring, roof
inspections (including possible repair), and maintenance of building cranes are a few examples of
activities implemented during this time.
Similar to the deactivation phase, S&M activities implemented during decommissioning are intended to
maintain and inspect the facility in order to—
• contain the radiological and/or hazardous contamination present; protect safety and health of
workers and the public;
• support the facility safety envelope;
• maintain systems and equipment required for decommissioning activities; and
• avoid impacts on the environment due to changes that occur in the facility’s condition and
associated hazards as the facility undergoes decommissioning.
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Implementation of S&M tasks is revised over the course of the transition and disposition phases to the
extent and degree of seriousness of the hazards and dependent on the status of systems, controls, and
alarms, and the authorization basis of the facility. Therefore, a phased implementation of the S&M
program that adjusts the S&M activities to the changes is appropriate. When this occurs, the S&M is
revisited, beginning at Step 2 where baseline data is reevaluated. For example, during deactivation,
residual hazardous materials and wastes from operational activities and storage areas are consolidated
and removed. Costs can be reduced as the hazardous material is discontinued, and safety concerns are
alleviated.
Section 18
When a facility is placed in long-term monitoring status after decommissioning activities are complete,
S&M tasks are implemented to provide for the physical safety and security of the facility and to ensure
compliance with restricted end conditions established for the facility. This is typically a low-cost
program that could continue for many years.
6.1 DEVELOPMENT OF DETAILED WORK PROCEDURES/PACKAGES
The S&M program will change over time as the excess facility transforms from operations to its final
environmental end-state. For this reason, S&M procedures and work tasks must be added, changed,
or eliminated as required to meet the objectives of the current S&M program. The results of the newly
developed or revised S&M program form the bases for the preparation of specific S&M activities that
meet the objectives of the program. The S&M program identifies these objectives and the specific
requirements and constraints to the organization responsible for the planning and performance of work
activities.
As stated previously, the purpose of the S&M program is to ensure the facility safety envelope is
maintained in a safe, efficient, compliant, and cost-effective manner. It should be noted that there may
be a tendency to plan and schedule more S&M work tasks or to conduct them at a greater frequency
than actually required. These tasks are intended to implement the objectives of the S&M program and
must be requirements-driven. Requirements are found in a number of sources, such as regulatory
requirements, DOE Orders, Defense Nuclear Facility Safety Board commitments, safety basis
documentation, or technical or vendor specifications for equipment. The Requirements Based
Surveillance and Maintenance Review Guide, DOE/EM-0341, found on the EM-60 Web page
(http://www.em.doe.gov/info/nucmat.html) is a useful tool to aid in determining if the current or planned
S&M activities and/or their frequency are planned at an appropriate level to maintain the safety
envelope and meet requirements.
As part of the overall project team, the planning organization is also responsible to ensure that the
facility safety envelope is maintained and that the worker, the public, and the environment are
adequately protected. These criteria are met by developing specific implementing procedures and
work task documents that provide the safety and health requirements as well as the step-by-step
instructions to the workers responsible for the conduct of the work. As the level of detail improves in
the S&M program, existing work tasks are improved and new tasks are developed and scheduled.
http://www.em.doe.gov/info/nucmat.html
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These tasks are identified, evaluated, and controlled within the facility’s existing job-control system. As
indicated in Section 2.2 of this Guide, the principles of integrated safety management must be an integral
part of each procedure or work package and the job-control system.
Much of the S&M work includes routine surveillances (e.g., radiological surveys, monitoring
instrumentation required by RCRA regulations, etc.) and preventive or predictive maintenance (e.g.,
roof inspections, emergency generator tests, HEPA filter changes, etc.) and is conducted at routine
frequencies. It is important to ensure that the frequency level of a specific task is adequately planned to
maintain the integrity and/or operation of the facility component or item of equipment and is not in
excess of what is required. Other S&M tasks will be non-routine or on-demand work that occurs, for
example, when an equipment item deteriorates or fails due to wear over time. It is important that the
existing job-control system contains a priority system that allows for the planning and implementation of
maintenance work on safety related work tasks to be completed as soon as possible.
Section 19
The detailed procedures and work packages provide the details of the work to be accomplished, the
frequency (if applicable), and the process for doing such work safely and efficiently. To be effective,
the S&M procedures or work packages need to include the following items:
• a description of specific work scope to be performed;
• identification of the type of hazard analysis required for the activity and verification that the
analysis was performed;
• a method to ensure that hazards associated with each of the planned activities are documented
and shared with workers together with the steps to eliminate, minimize or reduce the risk of
those hazards to an acceptable level;
• work and radiological permits necessary to conduct such work;
• the necessary training requirements to perform each task;
• a listing of specialized equipment and each item’s intended use;
• the personal protective equipment needed to limit exposure to the identified hazards;
• the emergency response procedures applicable to the task and the area of work;
• a description of the management structure, including communication and reporting channels; and
• the expected results upon completion of the task.
The procedures and work packages also provide the structure of activities needed to sufficiently inform
all involved parties of the work to be accomplished and its potential impact on other activities planned
26 DOE G 430.1-2
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to be conducted in the same area. This documentation ensures that impacts, including safety and health,
have been verified and that controls are established prior to proceeding with the work.
Finally, the planned work activities are evaluated against the potential impact to the safety authorization
of the facility. A safety review is conducted to ensure that work activities are authorized to be
performed within the facility safety envelope. The formality and rigor of this type of process may vary
due to the existing hazards or the hazard classification of the facility.
6.2 S&M EXECUTION
Following the development of the work packages, the surveillance or maintenance activity is performed
in accordance with the procedure or work package developed specifically for a given S&M task.
S&M work execution is highly variable due to the specifics contained in each procedure or work
package used. Provisions of the facility’s safety and health plans must be followed during the conduct
of S&M activities to ensure that field activities adequately protect workers, the public, and the
environment. One method of ensuring safety at the job site is to conduct re-job briefings. These
briefings include the procedures to be used, a review of the hazards and adopted controls, a review of
the emergency procedures, and consideration of all additional activities ongoing in the facility. This also
provides an excellent opportunity to verify that all permits are in place, the emergency response plan is
ready for implementation, and that personnel have completed the appropriate training to accomplish the
activity. Wastes (radiological and otherwise) generated during the performance of S&M activities must
be handled in compliance with applicable regulatory and DOE Order requirements.
Section 20
Execution of the various S&M tasks is performed until facility and/or equipment conditions change such
that the activity is no longer required or must be altered to meet a new condition. It is necessary to
continuously revisit, both formally and informally, the requirements for specific S&M activities as
transition and disposition activities are completed (i.e., to return to Step 2 in this process). The
completion of these activities may shut down or remove systems, equipment, or otherwise change
conditions that directly affect the requirement for the continued execution of a specific S&M activity.
6.3 EVALUATION AND FEEDBACK
Just as the pre-job briefing is important to the conduct of work, a post-job briefing serves as a means
to evaluate work performance. Lessons learned during execution can help improve planning of
procedures and work packages, thereby resulting in enhanced safety or improved efficiency in future
executions. Evaluations at this time can also enhance and improve other related procedures and work
packages. Some routine S&M tasks, especially those that involve few or no hazards, may not benefit
from a post-job briefing. S&M tasks are evaluated and post-job briefings are conducted on a case
by-case basis.
As tasks are executed, project personnel ensure that the planned S&M activities are sufficient to meet
the objectives of the S&M program. At the same time, proper preventive and predictive maintenance
DOE G 430.1-2 27 (and 28)
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of the facility and its systems and equipment must be planned to keep the facility in an operational status
as required by the transition or disposition activities to be conducted. Establishing a feedback
mechanism is necessary to provide information to the planning organization in order to assess the need
for additional S&M or the removal of existing S&M as a result of a lowering of risks in the facility. The
implementation of unplanned S&M activities may be required due to changes in schedule of planned
transition or disposition activities.
Continued evaluation and feedback ensures that adequate monitoring and preventive, predictive, or
corrective maintenance activities are planned and executed throughout the life cycle of the facility to
provide for the safety of the worker, the public, and the environment. It’s important to emphasize that
the implementation of the S&M program is ongoing until the facility no longer requires any form of
surveillance or maintenance action due to its environmental and structural condition.
Section 21
IMPLEMENTATION GUIDE FOR. SURVEILLANCE AND MAINTENANCE. DURING FACILITY TRANSITION .AND DISPOSITION.
FOREWORD
CONTENTS
1. INTRODUCTION
1.1. PURPOSE
1.2. ALTERNATIVE METHODS
1.3 APPLICABILITY
1.4 CROSSWALK OF DOE O 430.1A REQUIREMENTS TO DOE G 430.1-2
2. S&M ACTIVITIES—GENERAL GUIDANCE
2.1. S&M OBJECTIVES
2.2 INTEGRATED SAFETY MANAGEMENT
2.3 AUTHORIZATION BASIS AND HAZARD BASELINE DOCUMENTATION
2.4 GRADED APPROACH
3. S&M FRAMEWORK
4.1 STEP 1: CONTINUE ONGOING S&M
4.2 STEP 2: IDENTIFY NEED TO EVALUATE/REEVALUATE S&M BASELINE
5. DEVELOPING THE S&M PROGRAM
5.1 STEP 3: COLLECTION OF BASELINE DATA
5.1.1 Sources of Baseline Data and Identification of Facility Conditions
5.1.2. Record Keeping
5.2. STEP 4: EVALUATION OF BASELINE DATA
5.2.1 Facility Aspects
5.2.2 DOE Directives
5.3 STEP 5: DEVELOP/REVISE S&M PLAN
6. STEP 6: IMPLEMENTING THE S&M PROGRAM
6.1 DEVELOPMENT OF DETAILED WORK PROCEDURES/PACKAGES
6.2 S&M EXECUTION
6.3 EVALUATION AND FEEDBACK